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THE Fertilizer Thread (merged)

What's on your mind?
General interest discussions, not necessarily related to depletion.

Postby Terran » Wed 02 Feb 2005, 19:54:15

Plants also need sulfur to grow too. There are fertilizers called ammonium sulfate, calcium sulfate, and sulfur flour.
The bunk of the sulfur produced today is a byproduct of refining petroleum. Most if converted to H2SO4(sulfuric acid), but some is used as fertilizer and other applications.
Some fertilizers such as sulfur is petroleum based.
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Farmers Facing Natural Gas Shortage Even Before Katrina

Postby BabyPeanut » Sat 24 Sep 2005, 06:48:05

$this->bbcode_second_pass_quote('', '[')url=http://farmweek.ilfb.org/viewdocument.asp?did=8379&drvid=105&r=0.81831]Fertilizer Costs Soar; Farmers Face Tough Decisions (link)[/url]
Friday, September 23, 2005

Farmers this fall will have to scrutinize their fertilizer purchases like never before due to recent price hikes that have pushed the cost of anhydrous ammonia to new highs.

Illinois Farm Bureau senior economist Mike Doherty said the cost of anhydrous ammonia already had increased by an estimated 25 percent this year. And that was prior to Hurricanes Katrina and Rita.

Now with the disruption of natural gas extraction and processing in the Gulf of Mexico due to hurricane damage, anhydrous ammonia prices are pushing $450 to $500-plus per ton across the Midwest, according at a fertilizer industry representative. Prior to 2005, the largest spring price quote for anhydrous ammonia (dating back to 1960) was $399 per ton in April 2001, USDA reported.

"Natural gas has been called the forgotten fuel because so much attention is being placed on high gasoline prices," said Jean-Mari Peltier, president of the National Council for Farmer Cooperatives.

FarmWeek's Dan Grant will have more on this story in Monday's FarmWeek. We have a link to the Fertilizer Institute website and a Department of Energy website on natural gas.

Learn more
Fertilizer Institute (link)

DOE Update on Natural Gas Industry (link)
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Re: Farmers Facing Natural Gas Shortage Even Before Katrina

Postby MicroHydro » Sat 24 Sep 2005, 14:17:28

Yes, one of the Persian gulf states is talking about building a giant fertilizer plant. So infidels would be dependent on Arabs for fertilizer.
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Re: Farmers Facing Natural Gas Shortage Even Before Katrina

Postby thorn » Sat 24 Sep 2005, 20:15:13

Organic fertilizer is about $460/ton for 5-5-3. It will probably go up too.
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Re: Farmers Facing Natural Gas Shortage Even Before Katrina

Postby advancedatheist » Sat 24 Sep 2005, 21:59:01

By now probably half the protein in our bodies incorporates artificially fixed nitrogen. We could save a lot on nitrogen fertilizer by eating considerably less animal protein, but that won't happen until beef, chicken, milk etc. get really expensive.
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Re: Farmers Facing Natural Gas Shortage Even Before Katrina

Postby DerelictOverlord » Sun 25 Sep 2005, 00:11:18

I kind of breezed through the articles and didn't see the other implications due to a "fertilizer" shortage. Consider that all surface mining operations, to include coal, almost exclusively use Ammonium Nitrate to fracture the rock to be mined. Once the rock is fractured it must be mined using energy intensive diesel equipment, and if you are mining coal it must be shipped by rail unless there is a power station on site. I keep seeing everyone having a fit about heating with gas and oil but don't be too optimistic just because you are heating with electricity. I can't help but imagine that the US economy will experience a downturn and the whole concept is a bit much for me to wrap my brain around but in the end I have to wonder if agriculture and mining will bid up the price of AN , and if they do who will win? If I had more time I would do a little research and try to back the following numbers but I'm in a bit of a hurry. Assuming there are 14 operating mines in the Powder River Basin and on average they each use 100 tons of AN per day then the simple math says that 9800 tons per week are used just in that one mining region or 50960 tons per year. Of course you must realize that this cost will be passed to the power plants and then on to the consumer. I'll have a talk with the blasters at work over the next couple of days and try to get some concrete numbers.
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Re: Farmers Facing Natural Gas Shortage Even Before Katrina

Postby GrizzAdams » Sun 25 Sep 2005, 00:11:41

This is scary stuff indeed. Since food is the number one thing needed, and soil de-degradation has rendered our land into nothing more than a sponge. Most people don't realize that there is an army of microbes that live in the soil, and when you plow fields like there is no tomorrow, those microbes get devastated. Not to mention all the erosion going on.
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Re: Farmers Facing Natural Gas Shortage Even Before Katrina

Postby Starvid » Sun 25 Sep 2005, 07:03:07

Ammonia production with electrolysis will probably start getting used again.
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Re: Farmers Facing Natural Gas Shortage Even Before Katrina

Postby BabyPeanut » Sun 25 Sep 2005, 07:19:20

$this->bbcode_second_pass_quote('Starvid', 'A')mmonia production with electrolysis will probably start getting used again.

But 50% or so of the electricity in the US comes from burning crushed coal.
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Re: Farmers Facing Natural Gas Shortage Even Before Katrina

Postby Sys1 » Sun 25 Sep 2005, 07:19:26

Yesterday, i spoke with someone from my family, complaining about high food prices. She told me that in the laps of 4 years, she noticed that prices doubled. Quite frightening in my opinion. More and more people are witnessing food and energy inflation, while our brillant journalists and politicians pretend the opposite, pointing computers or plasma television prices went down...
Sure it's essential to get on internet and useless to eat !
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Re: Farmers Facing Natural Gas Shortage Even Before Katrina

Postby Starvid » Sun 25 Sep 2005, 16:39:45

$this->bbcode_second_pass_quote('BabyPeanut', '')$this->bbcode_second_pass_quote('Starvid', 'A')mmonia production with electrolysis will probably start getting used again.

But 50% or so of the electricity in the US comes from burning crushed coal.

Norway was a very big player on the fertilizer market until the eighties. Incidentally, they have the cheapest electricity in the world and a 100 % hydroelectric grid.

They were pushed out of the market because of cheap natural gas.
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Nitrogen Fertilizers- An Economic or Security Issue?

Postby donshan » Fri 14 Oct 2005, 16:46:49

I am new to this forum and have been reading a number of posts on how the Peak in production of hydrocarbon fuels threatens the long term food supply of America and the whole world. A 2001 article states that:

“Manufacturing 1 ton of anhydrous ammonia fertilizer requires 33,500 cubic feet of natural gas. This cost represents most of the costs associated with manufacturing anhydrous ammonia. When natural gas prices are $2.50 per thousand cubic feet, the natural gas used to manufacture 1 ton of anhydrous ammonia fertilizer costs $83.75” (2001)
.
http://www.noble.org/Ag/Soils/NitrogenPrices/Index.htm

The recent spike in natural gas prices has now raised anhydrous ammonia to costs to over $400 per ton!

This has increased production costs of many US agricultural products. High natural gas prices have forced many US nitrogen fertilizer companies out of business. Rising diesel fuel and electricity costs are also squeezing US farmers, who can’t pass on costs because of foreign imports of food products at lower cost. Faced with these spiraling production costs many farmers may throw in the towel and quit food production or al least shift to other crops. The result is increasing dependency on imported food.

The link below discusses the Katrina energy price increases on agriculture which prompted this post (and if their facts are wrong I would like to see corrections)

http://www.globalinsight.com/Perspectiv ... il2319.htm

Referring to the Katrina price spikes a quote:

“Agriculture will be affected in two ways: by direct energy cost increases (i.e., fuel, heating, and air conditioning) and by indirect energy costs increases, typically the manufactured inputs (i.e., fertilizers, chemicals). Manufactured inputs include pesticides, fertilizers, fuels and oils, and electricity costs to the farm sector. In 2004, these expenses amounted to $31.4 billion, 45% of operating expenses, and 15% of total production expenses (all higher than their respective 2003 levels). Fertilizers and pesticides account for 20% or more of manufactured input costs, so much of the impact of energy prices hikes will be borne by the crop sector and to a lesser extent the dairy and livestock producers. Nitrogen fertilizer producers, which have faced rising gas costs since the late 1990s, will also be significantly impacted by the rise in natural gas costs.

As a brief aside, the rise in natural gas prices, the fact that fertilizer is truly a commodity business, and the global competitive nature of the sector have all led to a number of closures of ammonia and urea facilities in the United States. Over the past five years, the United States has lost about 25% of its ammonia and urea productive capacity. Imports have substituted for domestic production. With gas costs currently expected to fluctuate in the $12 to $15/mmbtu range over the next four months, the gas cost alone to domestic producers would average in a range of $400 to $500/ton ammonia. The current anhydrous ammonia spot market price reported 26 September (Fertilizer Week America) was $380/ton (f.o.b., New Orleans), less than the low end of the range of gas costs in production. Clearly, either ammonia prices must climb higher, gas costs come down (which Global Insight does not expect), or U.S. ammonia (and urea producers) will not produce. Ammonia prices will likely climb, but it is not expected that they will climb to the point where U.S. producers will produce in force. Imports of ammonia and urea will remain high. Domestic nitrogen solution producers will likely take advantage of lower priced ammonia and urea imports to operate. Those domestic producers with other offshore ammonia facilities (in Trinidad and Venezuela with lower priced gas) will likely bring product to the United States.

Next year when the farmer decides what he/she will plant, energy-intensive crops will be at a disadvantage. U.S.D.A.’s Economic Research Service (ERS) reports the cost to produce crops. Of the 320 million acres planted to the principal crops in 2005, corn, soybeans, wheat, and cotton accounted for nearly 227 million acres. These four crops also account for the majority of the fertilizer nutrient use and a significant amount of the pesticides.”

__________

At a minimum, the trend is for US production of nitrogen fertilizers to decline and the shift to foreign imports will increase. Countries with low natural gas costs, can make and export nitrogen fertilizers at costs that bankrupt US companies paying North American natural gas prices. Eventually this trend will result in 100 % dependence on foreign production of nitrogen based chemical fertilizers. This trend is similar to many other trends. America is becoming more and more dependent foreign imports for materials essential for life.

This leads to the question.

Is this only an economic issue where classical economic theory says we should stop US manufacture of nitrogen fertilizers, and American farmers should go out of business of food production because they cannot compete on a price basis with foreign imports who can produce more economically. Or is this a National Security issue that demands America not let our future rest on the politics and stability of countries like Venezuela?

Finally, I am a small vegetable gardener myself, and I am well aware that organic farming methods can reduce or eliminate nitrogen fertilizer use. However, I live in Washington State that grows enormous quantities of winter wheat, fertilized with anhydrous ammonia.

While in theory one could rotate legume crops to make nitrogen and plow them under, that won’t work here. There is hardly any summer rain here needed to grow legume crops and irrigation water is either not available, or the electricity to pump it is prohibitive in cost. In the end the wheat industry here and the yields that wheat farmers get, depend of the use of ammonia fertilizer and diesel fuel for the machines.
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Re: Nitrogen Fertilizers- An Economic or Security Issue?

Postby Peakoil_Tarzan » Fri 14 Oct 2005, 17:57:51

You raise some very important issues.

I worked for several years as a research associate in the crop & soil sciences department of a land-grant in the Southeastern US. During the time that I was there, some of the younger faculty and grad students began making noises about "sustainable agriculture." This irked some of the more traditional faculty members, one of whom protested during one weekly seminar that "every thing we do is sustainable."

Of course, what everyone was focused on was such things as pesticide build-up and pest resistance, soil erosion, and whether yields would keep up with population increases. Given that most of the faculty had come of age during the "Green Revolution," most felt that there was little reason to think that technology couldn't be harnessed to produce ever-higher yields. I don't think anyone -- even the "sustainable" camp -- was thinking about peak oil/peak NG and the implications that they hold for America's ability to produce food. This is a question that we need to be thinking about at the highest levels of gov't (hello... anybody there?), especially now that North American NG appears to have peaked.

Of course, the Julian Simon camp would say that we don't need to worry about this because when the price of N goes high enough, farmers will simply substitute another element (I hear there's plenty of Si to be had at very cheap prices) :lol: :lol: :lol: :lol: :lol: :lol: :lol: :lol: :lol:....... 8O

One thing Americans will probably have to get used to -- probably in pretty short order -- is the use of processed human waste as a source of N (and other plant nutrients as well, of course).

The other thing that will need to happen is that plant varieties will be developed (maybe "resurrected" is a better word), that yield less but also use substantially less N.

Thirdly, we grow a lot of grain as livestock feed. This will have to end. You can certainly produce livestock without feeding grain -- it just doesn't happen to be the way that we've been doing things for the past fifty years. Where I live in Western MA, a number of producers are now getting into organic, grass-fed beef. Several of my neighbors are in the business and the number of producers in our area appears to be growing. So somebody must be buying it (I do and I can vouch for it's high quality). There has been a lot of talk in recent years about restoring the grasslands in the American Midwest. Maybe this is that way that the buffalo returns to the Great Plains?

Of course, these changes will also mean that we will pay more for our food -- and that won't make the non-farming 96% of the US population very happy.

Thanks for the informative post, donshan. Big questions to be answered...
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Re: Nitrogen Fertilizers- An Economic or Security Issue?

Postby GoIllini » Fri 14 Oct 2005, 21:13:59

$this->bbcode_second_pass_quote('Peakoil_Tarzan', '
')
Of course, the Julian Simon camp would say that we don't need to worry about this because when the price of N goes high enough, farmers will simply substitute another element (I hear there's plenty of Si to be had at very cheap prices) :lol: :lol: :lol: :lol: :lol: :lol: :lol: :lol: :lol:....... 8O

Actually, unless we manage to increase the amount of land on the planet or decrease the amount of something like 75% N in the atmosphere, :lol: :lol: :lol: N will always be plentiful for agriculture.

The trick is getting the N into the soil. Inorganic fertilizer is one way; another way is simply planting soybeans, which actually use bacteria to leave more Nitrogen in the soil than they started with.

I'm not a chemist, but one would think that the only thing one would need to make NH4 (I think that inorganic fertilizer is simply something close to ammonia) is elemental hydrogen and nitrogen. Right now, we use natural gas to get our elemental hydrogen and combine that with nitrogen, but I'd imagine that we could do it with electricity from nuclear, too.

If food and keeping up our more sustainable energy is our A #1 priority, I'm sure that we don't use anywhere close to eight quads per year of energy making fertilizer. We've got eight quads per year of nuclear, and maybe another .2-.5 quads of wind generation per year.

I'm not sure if we'll find it economical to run our tractors (we fed ourselves on manual labor and horses 100 years ago) to plant and harvest, but if we need fertilizer to keep producing food, we'll get it.

$this->bbcode_second_pass_quote('', '
')One thing Americans will probably have to get used to -- probably in pretty short order -- is the use of processed human waste as a source of N (and other plant nutrients as well, of course).

Already doing it. FS sells it as milorganite fertilizer, and it sometimes gets used by organic farmers or farmers trying to build up topsoil.

$this->bbcode_second_pass_quote('', 'T')he other thing that will need to happen is that plant varieties will be developed (maybe "resurrected" is a better word), that yield less but also use substantially less N.

Ugh! N is not a single-use thing like energy. It simply goes in a cycle similar to water, and the atmosphere and the soil are two parts of the cycle. (It's been four years since I've taken Env. Sci, so you'll forgive me if I can't recite the whole cycle from memory.) And again, if you like tofu, soy milk, or soy sauce, you're going to LOVE Peak Oil. Soybeans actually increase nitrogen in the soil.

I'm a little worried about phosphorous, since that gets mined and eventually winds up pretty dispersed in the ocean, but I'd imagine there's algae that can soak it up quite nicely.
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Re: Nitrogen Fertilizers- An Economic or Security Issue?

Postby donshan » Fri 14 Oct 2005, 23:45:07

$this->bbcode_second_pass_quote('GoIllini', 'I')'m not a chemist, but one would think that the only thing one would need to make NH4 (I think that inorganic fertilizer is simply something close to ammonia) is elemental hydrogen and nitrogen. Right now, we use natural gas to get our elemental hydrogen and combine that with nitrogen, but I'd imagine that we could do it with electricity from nuclear, too.
.



I was not suggesting there will ever be a world shortage of nitrogen fertilizer and ammonia. It is made by the Haber process which combines Nitrogen from the air with hydrogen. Hydrogen can be made many ways.

N2 + 3H2 = 2 NH3

The problem I am raising is the economics of a free market are driving US companies out of business and farmers are being squeezed too by the PRICE of our energy. Other countries can make ammonia cheaper than we can.

All you need to make ammonia is a cheap source of hydrogen, and that means today natural gas is the source. If we had enough cheap electricity it would do fine. However, you can not make electricity by burning natural gas at 40% efficiency and then use that electricity to make hydrogen from water and then use that hydrogen to make ammonia and be able to COMPETE on a free market price with Venzuela who is using cheap natural gas. I should add that the economics of "the hydrogen economy" are involved here too- pure hydrogen is not cheap to make, and does not occur in pure form in nature.

I was raising the strategic security question, "is it our national interest to let all our ammonia production plants in the USA be eliminated and outsourced overseas?"


In looking up this subject I happened on the statement awarding Haber the Nobel Prize in 1918, just after WW I. It is very interesting history and reading:

http://nobelprize.org/chemistry/laureat ... press.html

Prior to WWI fertilizer mainly came from Chile with deposits of saltpetre and there was a concern for a "Peak" in saltpetre production affecting the world agriculture then too.

The Nobel statement says in part, before the prize to Haber is announced:

"For many years only two artificial nitrogenous compounds existed, namely potassium nitrate and ammonium chloride. The older methods by which these were made, however, ceased to play a part, at least in Europe and America, when Chile saltpetre (sodium nitrate) came into the picture and use was made of the by-products from dry distillation of mineral coal for this purpose.

The consumption of Chile saltpetre, calculated in terms of nitrogen, amounts to about 500,000 or more tons per annum. Under normal circumstances the vast majority of this saltpetre is used for fertilizer purposes. The burning question, therefore, has long been: how long will the saltpetre deposits in Chile last? The Chilean authorities give very widely varying estimates, and experts in Europe are of the opinion that at current production rates the deposits will be exhausted within the foreseeable future.

Be that as it may. The protracted World War has sufficiently demonstrated to every country the need of organizing, wherever possible, production of essential commodities within its own borders in sufficient quantities to meet its own needs."
.....
"Since, however, of the three existing nitrogen methods, Haber's is the only one capable of operating independently of any available source of cheap hydroelectric power it can in future be applied in all countries; since furthermore it can be utilized on any convenient scale and because it can produce ammonia very much more cheaply and nitrate equally as cheaply as any other method, as explained above, it is of universal significance for the improvement of human nutrition and so of the greatest benefit to mankind."

______

The Nobel committee makes my exact point with regard to nitrogen fertilizer . I think that current events and our dependency on imports of oil and now fertilizer suggest the very quote from the Nobel statement:

"has sufficiently demonstrated to every country the need of organizing, wherever possible, production of essential commodities within its own borders in sufficient quantities to meet its own needs." Nobel Prize 1918!

We just need cheaper energy than our competitors, and a need to think strategically about our future!
Last edited by donshan on Fri 14 Oct 2005, 23:59:17, edited 1 time in total.
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Re: Nitrogen Fertilizers- An Economic or Security Issue?

Postby GoIllini » Fri 14 Oct 2005, 23:59:14

$this->bbcode_second_pass_quote('donshan', '')$this->bbcode_second_pass_quote('GoIllini', 'I')'m not a chemist, but one would think that the only thing one would need to make NH4 (I think that inorganic fertilizer is simply something close to ammonia) is elemental hydrogen and nitrogen. Right now, we use natural gas to get our elemental hydrogen and combine that with nitrogen, but I'd imagine that we could do it with electricity from nuclear, too.
.



I was not suggesting there will ever be a world shortage of nitrogen fertilizer and ammonia. It is made by the Haber process which combines Nitrogen from the air with hydrogen. Hydrogen can be made many ways.

N2 + 3H2 = 2 NH3

Oops! You got me. It probably is NH3; placed outta Chemistry in college and haven't taken any since high school.

$this->bbcode_second_pass_quote('', 'T')he problem I am raising is the economics of a free market are driving US companies out of business and farmers are being squeezed too by the PRICE of our energy. Other countries can make ammonia cheaper than we can.

That's true. But life's essentials make up such a tiny fraction of the expenses in our economy, relative to history, that one would think that a growing capitalist economy could survive with higher energy costs. I think our energy costs are still 2/3, relative to GDP, what they were in 1970.


$this->bbcode_second_pass_quote('', 'A')ll you need to make ammonia is a cheap source of hydrogen, and that means today natural gas is the source. If we had enough cheap electricity it would do fine. However, you can not make electricity by burning natural gas at 40% efficiency and then use that electricity to make hydrogen from water and then use that hydrogen to make ammonia and be able to COMPETE on a free market price with Venzuela who is using cheap natural gas. I should add that the economics of "the hydrogen economy" are involved here too- pure hydrogen is not cheap to make, and does not occur in pure form in nature.

Absolutely. It takes a lot of energy to get the hydrogen out of water. That's where nuclear energy comes in.

$this->bbcode_second_pass_quote('', 'I') was raising the question, "is it our national interest to let all our ammonia production plants in the USA be eliminated and outsourced overseas?"
Well, natural gas isn't a fungible commodity between the Americas and Asia/Europe (unless efficient LNG or a Siberia-Alaska pipeline comes into the picture), but fertilizer is. It makes sense to simply have a sort of strategic fertilizer reserve here in the U.S. that'll last us long enough to replace whatever production might come offline, and then let the fertilizer plants operate wherever we can ship the natural gas to.

$this->bbcode_second_pass_quote('', 'W')e just need cheaper energy than our competitors!
Yup. But if technology allows us to make energy more transportable, then time is on our side if we're paying more for energy than our competitors.
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Re: Nitrogen Fertilizers- An Economic or Security Issue?

Postby donshan » Sat 15 Oct 2005, 00:09:03

$this->bbcode_second_pass_quote('GoIllini', '[')$this->bbcode_second_pass_quote('', 'T')he problem I am raising is the economics of a free market are driving US companies out of business and farmers are being squeezed too by the PRICE of our energy. Other countries can make ammonia cheaper than we can.

That's true. But life's essentials make up such a tiny fraction of the expenses in our economy, relative to history, that one would think that a growing capitalist economy could survive with higher energy costs. I think our energy costs are still 2/3, relative to GDP, what they were in 1970.
.


I read somewhere that "energy is only 4% of the GDP, but try running the other 96% without THAT 4%". It worries me that a country as technically advanced as the USA, cannot get its act together and make that 4% strategically secure!
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Re: Nitrogen Fertilizers- An Economic or Security Issue?

Postby GoIllini » Sat 15 Oct 2005, 00:20:31

$this->bbcode_second_pass_quote('donshan', '')$this->bbcode_second_pass_quote('GoIllini', '
')I read somewhere that "energy is only 4% of the GDP, but try running the other 96% without THAT 4%"


Yup. My point is that if energy costs go up by 100%, our prices go up by 4%.

Meanwhile, I think China uses about twice as much energy per GDP as we do; they're worse than we were back in 1970. If their energy costs go up by 100%, their prices go up by 8%.

One could make a convincing argument that China's going to be in deeper trouble than the U.S. if/when a non-cornucopian scenario plays out.
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Re: Nitrogen Fertilizers- An Economic or Security Issue?

Postby threadbear » Sat 15 Oct 2005, 00:31:13

$this->bbcode_second_pass_quote('donshan', 'I') am new to this forum and have been reading a number of posts on how the Peak in production of hydrocarbon fuels threatens the long term food supply of America and the whole world. A 2001 article states that:

“Manufacturing 1 ton of anhydrous ammonia fertilizer requires 33,500 cubic feet of natural gas. This cost represents most of the costs associated with manufacturing anhydrous ammonia. When natural gas prices are $2.50 per thousand cubic feet, the natural gas used to manufacture 1 ton of anhydrous ammonia fertilizer costs $83.75” (2001)
.
http://www.noble.org/Ag/Soils/NitrogenPrices/Index.htm

The recent spike in natural gas prices has now raised anhydrous ammonia to costs to over $400 per ton!

This has increased production costs of many US agricultural products. High natural gas prices have forced many US nitrogen fertilizer companies out of business. Rising diesel fuel and electricity costs are also squeezing US farmers, who can’t pass on costs because of foreign imports of food products at lower cost. Faced with these spiraling production costs many farmers may throw in the towel and quit food production or al least shift to other crops. The result is increasing dependency on imported food.

The link below discusses the Katrina energy price increases on agriculture which prompted this post (and if their facts are wrong I would like to see corrections)

http://www.globalinsight.com/Perspectiv ... il2319.htm

Referring to the Katrina price spikes a quote:

“Agriculture will be affected in two ways: by direct energy cost increases (i.e., fuel, heating, and air conditioning) and by indirect energy costs increases, typically the manufactured inputs (i.e., fertilizers, chemicals). Manufactured inputs include pesticides, fertilizers, fuels and oils, and electricity costs to the farm sector. In 2004, these expenses amounted to $31.4 billion, 45% of operating expenses, and 15% of total production expenses (all higher than their respective 2003 levels). Fertilizers and pesticides account for 20% or more of manufactured input costs, so much of the impact of energy prices hikes will be borne by the crop sector and to a lesser extent the dairy and livestock producers. Nitrogen fertilizer producers, which have faced rising gas costs since the late 1990s, will also be significantly impacted by the rise in natural gas costs.

As a brief aside, the rise in natural gas prices, the fact that fertilizer is truly a commodity business, and the global competitive nature of the sector have all led to a number of closures of ammonia and urea facilities in the United States. Over the past five years, the United States has lost about 25% of its ammonia and urea productive capacity. Imports have substituted for domestic production. With gas costs currently expected to fluctuate in the $12 to $15/mmbtu range over the next four months, the gas cost alone to domestic producers would average in a range of $400 to $500/ton ammonia. The current anhydrous ammonia spot market price reported 26 September (Fertilizer Week America) was $380/ton (f.o.b., New Orleans), less than the low end of the range of gas costs in production. Clearly, either ammonia prices must climb higher, gas costs come down (which Global Insight does not expect), or U.S. ammonia (and urea producers) will not produce. Ammonia prices will likely climb, but it is not expected that they will climb to the point where U.S. producers will produce in force. Imports of ammonia and urea will remain high. Domestic nitrogen solution producers will likely take advantage of lower priced ammonia and urea imports to operate. Those domestic producers with other offshore ammonia facilities (in Trinidad and Venezuela with lower priced gas) will likely bring product to the United States.

Next year when the farmer decides what he/she will plant, energy-intensive crops will be at a disadvantage. U.S.D.A.’s Economic Research Service (ERS) reports the cost to produce crops. Of the 320 million acres planted to the principal crops in 2005, corn, soybeans, wheat, and cotton accounted for nearly 227 million acres. These four crops also account for the majority of the fertilizer nutrient use and a significant amount of the pesticides.”

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At a minimum, the trend is for US production of nitrogen fertilizers to decline and the shift to foreign imports will increase. Countries with low natural gas costs, can make and export nitrogen fertilizers at costs that bankrupt US companies paying North American natural gas prices. Eventually this trend will result in 100 % dependence on foreign production of nitrogen based chemical fertilizers. This trend is similar to many other trends. America is becoming more and more dependent foreign imports for materials essential for life.

This leads to the question.

Is this only an economic issue where classical economic theory says we should stop US manufacture of nitrogen fertilizers, and American farmers should go out of business of food production because they cannot compete on a price basis with foreign imports who can produce more economically. Or is this a National Security issue that demands America not let our future rest on the politics and stability of countries like Venezuela?

Finally, I am a small vegetable gardener myself, and I am well aware that organic farming methods can reduce or eliminate nitrogen fertilizer use. However, I live in Washington State that grows enormous quantities of winter wheat, fertilized with anhydrous ammonia.

While in theory one could rotate legume crops to make nitrogen and plow them under, that won’t work here. There is hardly any summer rain here needed to grow legume crops and irrigation water is either not available, or the electricity to pump it is prohibitive in cost. In the end the wheat industry here and the yields that wheat farmers get, depend of the use of ammonia fertilizer and diesel fuel for the machines.


What about potash mines? They mine fertilizer. Am I not getting something here? Is natural gas used in potash mining?

http://www.saskschools.ca/~gregory/sask/potash.html
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