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Signs of the beginning of the breakdown of JIT distribution.

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General interest discussions, not necessarily related to depletion.

Re: Signs of the beginning of the breakdown of JIT distribution.

Unread postby Maddog78 » Sat 18 Jul 2009, 17:47:50

At this point this thread has no relevance to where I live.
Shelves are full and there are even new stores being built and opening with only a few obscure type businesses shutting down but even in boom times there were always a few like that shutting down here and there.
I guess the lower mainland of B.C. is just different than many other parts of N.A.
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Re: Signs of the beginning of the breakdown of JIT distribution.

Unread postby Caffeine » Sat 18 Jul 2009, 21:28:20

$this->bbcode_second_pass_quote('wisconsin_cur', '
')Back on topic: I have started to hear from people of all walks of life about how a) the aisles are getting bigger at large stores b) the longer time it takes for things to get in stock and c) how much less of everything is on hand. For the first time in 25 years of truck driving my dad is afraid to quit his job because, "there are just too many unemployed truck drivers out there."


I have noticed the following in grocery stores:

shelf dressing
noticeable increase in non-food items
produce bins are usually full... but the bins are now smaller

I've noted a little more "normal everyday item isn't on the shelves today" than usual, but not enough for it to be a drastic trend.
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Re: Signs of the beginning of the breakdown of JIT distribution.

Unread postby Caffeine » Sat 18 Jul 2009, 21:30:26

Mods: Just wondering, but why is this in Open Discussion? Problems involving the trucking industry OR the grocery industry can certainly be Peak Oil-related...
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Re: Signs of the beginning of the breakdown of JIT distribution.

Unread postby copious.abundance » Sun 19 Jul 2009, 20:03:20

$this->bbcode_second_pass_quote('Maddog78', 'A')t this point this thread has no relevance to where I live.
Shelves are full and there are even new stores being built and opening with only a few obscure type businesses shutting down but even in boom times there were always a few like that shutting down here and there.
I guess the lower mainland of B.C. is just different than many other parts of N.A.

Actually - no. The lower mainland of BC is just like all other parts of N.A. Contrary to the doomer proclamations in this thread, the shelves on the stores are just as full everywhere else in N.A. as they are in lower mainland BC.
Stuff for doomers to contemplate:
http://peakoil.com/forums/post1190117.html#p1190117
http://peakoil.com/forums/post1193930.html#p1193930
http://peakoil.com/forums/post1206767.html#p1206767
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Re: Signs of the beginning of the breakdown of JIT distribution.

Unread postby the48thronin » Sun 19 Jul 2009, 21:30:48

$this->bbcode_second_pass_quote('Caffeine', 'M')ods: Just wondering, but why is this in Open Discussion? Problems involving the trucking industry OR the grocery industry can certainly be Peak Oil-related...



It was moved here, and because I don't normaly read open discussion I missed many posts, so timmac was forced to chase me down in Doomers only to remake his assertions that I hade said the entire JIT system would collapse by this summer. IN THIS THREAD...

further news and that entire exchange can be found at link

I came by looking to see why he was thinking I had abandoned a topic that I thought was not being posted in and found a whole page of new posts.


Please excuse a few replies I am going to post next to things a little back in the last page.

I will try to watch for further posts in this thread that I too felt was at least for economic news but ended up here by moderators decision.
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Re: Signs of the beginning of the breakdown of JIT distribution.

Unread postby timmac » Sun 19 Jul 2009, 22:13:54

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$this->bbcode_second_pass_quote('', '3').1.8 Messages devoid of content: This includes posts with nonsense characters (ie. flksdhf). This also includes posts with a single word or only containing emoticons.


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Re: Signs of the beginning of the breakdown of JIT distribution.

Unread postby timmac » Sun 19 Jul 2009, 22:17:50

I just thought you might have to much time on your hands so I updated some post from a week or so ago, so you could read them, let me know if you need any more..


:mrgreen:
Last edited by timmac on Sun 19 Jul 2009, 22:18:55, edited 1 time in total.
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Re: Signs of the beginning of the breakdown of JIT distribution.

Unread postby the48thronin » Sun 19 Jul 2009, 22:18:35

$this->bbcode_second_pass_quote('Novus', 'I')t is practically Impossible for JIT to break down internally. For JIT distribution to suffer a breakdown there would have to be an external catalyst. The US consumer for the most part consumes by foreign countries loaning the US money to buy their exports. Since the US does not make much anymore this includes lots of products form: oil, fertilizers, cell phones, textiles, electronics, cars, etc. At some point the exporting countries of the world may decide they will no longer loan the US consumer anymore money to buy their products. At that point all the JIT distribution that involves imported goods would grind to a halt over night. We may not see $300 bread but we might see $500 imported coffee and sugar. Those Chinese made $20 sneakers at Wal-mart will cost $600 after the breakdown.

you really have thought this through have you?

Let's see superbig company a ( roadway) has a driver claiming they laid too many people off and he is working overtime... try google search YRC and union in talks over retirement.. those terms should do it. ( the votes are being taken as I write this) But the synopsis is roadway which is th R in YRC is desperately trying to negotiate a 5 percent further pay cut from the union, a 3 year moratorium in paying into the union run retirement fund, a forgiveness of the millions they are behind paying into that fund etc.. I discussed that in the thread on doomers only.. linked in my last post They think their freight volumes will improve third quarter with the recovery.

Here is the reason I am answering your post.

JIT is not just a retail system, nor is it impervious to collapse. The problems systemic in the system are building toward a collapse. OIL refinery utilization is continuing to drop and profit margins are straining the ability of the refiners to stay in business.. if they increase their profits to stay in business shipping costs will immediately come under further pressure at the same time over capacity is driving many to offer services below cost.

There are only so many assets you can sell and the rent from the new owner no matter how big your multi national trucking company is. YRC has used up that dodge.. There is only so much you can demand from workers, YRC has used up that dodge. The government could take control of a company the size of YRC, but then the great wides of the world would also be going belly up and taking control of great wide gives you nothing because they do not own any assets to use, they contract them from people who will be gone out of business by then.

You think a 15 percent decline in fuel use is the result of leaner meaner use by truckers, no those truckers with newer trucks are struggling to get 6 miles to the gallon while older trucks get 7 or sometimes 8. The new models coming out next year are already in use in Europe and Australia where they are getting less fuel mileage than the current models. tracking shipping and rail shipping, you can see the steady decline in loads moved, nothing has reversed that decline.

The real answer lies in the actions taken when the system slowdown drives some critical components out of reach.

No wait there will always be a surfeit of fuel sitting in tanks like we have right now... There will always be more supertankers they can put gasoil into to hold off the market and keep refineries running at the minimum needed to keep from closing them up... no wait we can always have a 2 week unscheduled maintenance shut down cant we.. Like an employee forced day off with pay only bigger... it works for governments doesn't it?

I really do think you might want to peruse the doomers only thread, I cant bother repeating everything here that is over there... I have to actually work at delivering those things that are still moving.
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Re: Signs of the beginning of the breakdown of JIT distribution.

Unread postby the48thronin » Sun 19 Jul 2009, 22:23:52

$this->bbcode_second_pass_quote('OilFinder2', '')$this->bbcode_second_pass_quote('Maddog78', 'A')t this point this thread has no relevance to where I live.
Shelves are full and there are even new stores being built and opening with only a few obscure type businesses shutting down but even in boom times there were always a few like that shutting down here and there.
I guess the lower mainland of B.C. is just different than many other parts of N.A.

Actually - no. The lower mainland of BC is just like all other parts of N.A. Contrary to the doomer proclamations in this thread, the shelves on the stores are just as full everywhere else in N.A. as they are in lower mainland BC.



I faked all the pictures too right?
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Re: Signs of the beginning of the breakdown of JIT distribution.

Unread postby the48thronin » Sun 19 Jul 2009, 23:08:14

This is how the trucking companys are playing it in thier press releases of their earnings statements.
link

$this->bbcode_second_pass_quote('', '7')/17 Landstar Hit By Decrease in Loads, Fuel Surcharge Revenue

Landstar System, Jacksonville, Fla., saw declines in both net income and revenue during the second quarter, on the heels of a 16 percent loss of loads hauled, low fuel surcharge revenue and continued price pressure. However, the company believes the worst is over.

The company's second quarter net income was $17.9 million, down from $29.8 million in the same quarter of last year, a 16.6 percent decline. Revenue landed at $491.2 million from $697.7 million in the second quarter of 2008, a decrease of about 14 percent.

The company's revenue for the first half of 2009 came out to be $960 million, compared to $1.306 billion for the 2008 period. Net income for the first six months was $31.8 million, versus $53.5 million for 2008.

"In the 2009 second quarter, Landstar's revenue continued to be negatively impacted by the severe recession in the domestic and global economies," said Henry Gerkens, Landstar president and CEO. "As was the case in the 2009 first quarter, revenue declines were experienced in just about every sector, including revenue generated from the U.S. Department of Defense."

The second quarter results include $2 million in costs related to the company's recent acquisitions of Premier Logistics and A3 Intregation, supply chain transportation integration companies.

Revenue hauled by Landstar's independent contractors in the second quarter was $288.6 million, or 59 percent of revenue, compared to $375.4 million, or 54 percent of revenue, in the 2008 second quarter. In the second quarters of 2009 and 2008, the company invoiced customers $27.3 million and $90.3 million, respectively, in fuel surcharges that were passed on 100 percent to independent contractors and excluded from revenue.

Revenue hauled by third-party truck brokerage carriers was $165.2 million, or 34 percent of revenue, in the 2009 second quarter, compared to $261.7 million, or 38 percent of revenue, in the 2008 second quarter.

Meanwhile, the company's quarterly dividend did grow, with a 13 percent increase to 4.5 cents a share.

"I do not foresee a significant change in the current freight environment as we move through the third quarter," Gerkens said. "However, there has been a slight improvement in volume trends. In addition, some of the very difficult revenue comparisons experienced during the first half of 2009 begin to ease toward the end of the 2009 third quarter and into the 2009 fourth quarter. I believe the worst is over."



I don't think they understand yet!
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Re: Signs of the beginning of the breakdown of JIT distribution.

Unread postby the48thronin » Sun 19 Jul 2009, 23:19:02

and the experts weigh in on the industry's health...Data is just now out for MAY!

includes link



$this->bbcode_second_pass_quote('', 'B')efore the two-point drop, the index had shown three consecutive monthly improvements. A rating of 0 is neutral, so the current -22 places the health of the trucking industry “in solidly negative territory,” FTR said in a news release.



"The improvement in the Trucking Conditions Index, prior to June, was a function of reductions in the interest rates that truckers are paying, as well as the general expectation that freight will stop falling later this year," said Noel Perry, senior consultant and managing director of FTR Consulting Group. He said further improvement in the Index will”require that freight volumes actually stop contracting and rates begin to improve. This will not occur for some months yet and when it does, it will be a slow climb."



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Re: Signs of the beginning of the breakdown of JIT distribution.

Unread postby bodigami » Mon 20 Jul 2009, 19:43:31

$this->bbcode_second_pass_quote('wisconsin_cur', '')$this->bbcode_second_pass_quote('frankthetank', 'T')he best bread around here is from Fayzes in downtown La Crosse. They have a cranberry walnut that is addictive. I think a loaf there is $4.50ish... Everything is made right there.


I will be through there in a month or two. I will have to give it a try!

Back on topic: I have started to hear from people of all walks of life about how a) the aisles are getting bigger at large stores b) the longer time it takes for things to get in stock and c) how much less of everything is on hand. For the first time in 25 years of truck driving my dad is afraid to quit his job because, "there are just too many unemployed truck drivers out there."


solution: 6 hour work per day (or night); a little less salary. no exceptions, 8 hour max work day... including 30 minutes of lunch and 5 minutes off per hour for some coffee or socializing with co-workers :)
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Re: Signs of the beginning of the breakdown of JIT distribution.

Unread postby bodigami » Mon 20 Jul 2009, 19:48:06

$this->bbcode_second_pass_quote('Caffeine', 'M')ods: Just wondering, but why is this in Open Discussion? Problems involving the trucking industry OR the grocery industry can certainly be Peak Oil-related...


honestly, it should be on Economics and Finance... if it HAS to be moved.
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Re: Signs of the beginning of the breakdown of JIT distribution.

Unread postby the48thronin » Mon 27 Jul 2009, 01:25:22

I have been on the phone today with several people all of whom brought this subject up themselves NONE of whom read this discussion.

One is the GM of a major agricultural machinery outlet in the upper Midwest who was explaining to me the difficulty he is having acquiring the necessary parts load he predicts he will need for the coming harvest season.

His remarks were all about which parts were outsourced by the manufacturer and have been unavailable since last NOVEMBER when they ordered the parts load for this years harvest. His stark assessment was that in several brands of agribusiness machines, there will be critical parts not available because the manufacturer themselves cannot get the parts from their suppliers who also were running JIT based inventory.

We made several conference calls to the people we each knew investigating further and he is right.. several major suppliers who all were JIT suppliers are not going to be able to meet the needs of even the manufacturers much less the parts for repairs at major distributors.
Two parts in particular that his data base predicted a need of at least 20 which he ordered last year, the manufacturer is able to supply only 40 nationwide and they ( because of the order being placed last year) have shipped his 20 leaving the entire rest of the country to fight over the remaining 20 that will be available between now and DECEMBER.

He immediately moved the inventory of 20 into a guarded ( inventory control not armed guards) category with several other very critical parts meaning his dealership will not under any circumstance allow another dealer to buy. They are reserved for only customers who bought their machinery from the dealership. This is not a part someone can work around if they are using their combine. His statement to me was some farmers may go bankrupt for lack of a replacement part during the harvest, but not his customers if he can help it. His order for 20 was a half order, he was thinking he could order 20 more last week and was shocked when the overnight delivery was not available. Now they are saying December far too late for this years harvest, but he has in fact ordered 40 more for December just to insure supply next year.

Another phone call was from a road contractor who is desperately looking for used skid steer equipment to buy just to strip parts off of due to a shortage of parts for that particular machine which is all too common to need to be unavailable.

I mentioned signs of the failure of JIT. Both of these callers are in charge of large multi state operations, each of them said that in their view JIT was completely collapsed as it pertained to their industrial/agribusiness machinery and parts.

Each of them was also discussing the need for reliable shipping of parts if they could be located at a distance stripped off of used equiptment and then transported just as parts leaving the remaining equiptment for scrapping or what ever. They were intending to buy equiptment at auction, send a crew to strip off the needed parts and have them available in case of desperate need.

HMMM that colossus seems to be tipping further with each swing....
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Re: Signs of the beginning of the breakdown of JIT distribution.

Unread postby Caffeine » Mon 27 Jul 2009, 05:42:14

$this->bbcode_second_pass_quote('the48thronin', 'H')is stark assessment was that in several brands of agribusiness machines, there will be critical parts not available because the manufacturer themselves cannot get the parts from their suppliers who also were running JIT based inventory.


If you were a PTB (and cared about the possibility of economic collapse and/or famine), what would you try to do to deal with the situation involving agricultural machinery?

I know virtually nothing about large-scale farm machinery, but here are a few questions I might have:

Which crops are most likely to be affected by this parts shortage? High-calorie staple crops? In what volume?
Do we still have the infrastructure within the United States to get some of these parts made, or are we able to buy some from the international market?
Can we acquire some parts used (for example, from that valley in California that had its water supply shut off this year)?
If we can't get the parts before harvest time by any means, how feasible would it be to use human labor -- for example, all the unemployed people in tent cities?

Given the global food production situation, I figure this would be a bad time for crops to rot in the fields.

Edit: Just noticed this: $this->bbcode_second_pass_quote('the48thronin', 'E')ach of them was also discussing the need for reliable shipping of parts if they could be located at a distance stripped off of used equiptment and then transported just as parts leaving the remaining equiptment for scrapping or what ever. They were intending to buy equiptment at auction, send a crew to strip off the needed parts and have them available in case of desperate need.
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Re: Signs of the beginning of the breakdown of JIT distribution.

Unread postby Tanada » Mon 27 Jul 2009, 07:17:32

$this->bbcode_second_pass_quote('Caffeine', '')$this->bbcode_second_pass_quote('the48thronin', 'H')is stark assessment was that in several brands of agribusiness machines, there will be critical parts not available because the manufacturer themselves cannot get the parts from their suppliers who also were running JIT based inventory.


If you were a PTB (and cared about the possibility of economic collapse and/or famine), what would you try to do to deal with the situation involving agricultural machinery?

I know virtually nothing about large-scale farm machinery, but here are a few questions I might have:

Which crops are most likely to be affected by this parts shortage? High-calorie staple crops? In what volume?
Do we still have the infrastructure within the United States to get some of these parts made, or are we able to buy some from the international market?
Can we acquire some parts used (for example, from that valley in California that had its water supply shut off this year)?
If we can't get the parts before harvest time by any means, how feasible would it be to use human labor -- for example, all the unemployed people in tent cities?

Given the global food production situation, I figure this would be a bad time for crops to rot in the fields.

Edit: Just noticed this: $this->bbcode_second_pass_quote('the48thronin', 'E')ach of them was also discussing the need for reliable shipping of parts if they could be located at a distance stripped off of used equiptment and then transported just as parts leaving the remaining equiptment for scrapping or what ever. They were intending to buy equiptment at auction, send a crew to strip off the needed parts and have them available in case of desperate need.


As someone who grew up around farm machinery and who uses medium size heavy equipment every day at work I will offer some opinions.

The crops most likely to be effected are the high volume ones because they use the most machinery in harvesting. Fruits and vegetables are more hand labor as a percentage of what has to be done to get them to market than say wheat or root crops like Potato's that provide much of the starch in the American diet.

Depending on which parts break some can be easily replaced or substituted locally (hydraulic filters are not a high tech difficult to calibrate item) while others like computer controls for engines are more problematic. IOW the 'mechanical' components are able to be bypassed or repaired much easier than the electronic components. The newer the equipment the more true this is.

The used parts option is limited, if you have 4 identical machines and two of them break down you might be able to strip parts from one to get the other going, but that would require you to have all basically identical equipment. Just like every other business Agriculture uses replacement schedule's for their equipment thus the machinery has a range of ages, not all of it is interchangeable even if from the same company and only a year or two different in age.

For your hand labor question, one Potato digger can handle as much crop as a hundred or so hand workers per hour, and somewhere along the way you need to acquire all those hand tools that hardly anybody stocks in those numbers in this highly mechanized age. Why have 100 potato digger pitchforks on hand when one is all you are likely to need for your private little patch? Also if your company rotates crops you would need the alternate hand means for every crop, not just one.

Lastly its not just the harvesting machinery you need to worry about, it is also the processing equipment. It does no god to harvest a crop if it will spoil in the front of door of the processing facility because it is running at low or zero capacity due to breakdowns. Grains are less of a concern for this situation, most dry grains can be stored for a long time which is why Humanity started growing them in the first place for food.

If I were the PTB I would encourage companies to go back to warehousing of spare parts, you can do that with changes in the tax code and laws requiring whatever you think the minimum need will be to be kept on hand.
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Re: Signs of the beginning of the breakdown of JIT distribution.

Unread postby wisconsin_cur » Mon 27 Jul 2009, 07:21:30

If one distributer uses ~20 of a part a year (it would be helpful to know what part) what percentage of combines will need the part. For sake of a thought experiment lets say this is 5%. So 5 of every 100 combines would be out during part of the harvest.

Depending on field conditions this could or could not be a big deal. Especially in a time of crisis farmers are willing to help one another. If a normal harvst would be (mostly) done (in a given area) over the course of 3 weeks an increase of 5% of time (assuming 16 hour days, 6 day weeks) is one day's work. In practice it would be a bit more than that (the farmer would not have 20 combines coming to his field at once) but given an average year in regards to ability to get into the field it would not be a unsurmountable problem.

It could serve as a kind of wake up call of how fragil JIT is and lead to more "hoarding" and in this respect it might be a good thing.
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Re: Signs of the beginning of the breakdown of JIT distribution.

Unread postby the48thronin » Mon 27 Jul 2009, 16:16:41

$this->bbcode_second_pass_quote('wisconsin_cur', 'I')f one distributer uses ~20 of a part a year (it would be helpful to know what part) what percentage of combines will need the part. For sake of a thought experiment lets say this is 5%. So 5 of every 100 combines would be out during part of the harvest.

Depending on field conditions this could or could not be a big deal. Especially in a time of crisis farmers are willing to help one another. If a normal harvst would be (mostly) done (in a given area) over the course of 3 weeks an increase of 5% of time (assuming 16 hour days, 6 day weeks) is one day's work. In practice it would be a bit more than that (the farmer would not have 20 combines coming to his field at once) but given an average year in regards to ability to get into the field it would not be a unsurmountable problem.

It could serve as a kind of wake up call of how fragil JIT is and lead to more "hoarding" and in this respect it might be a good thing.



The ag equipment story.......GM and I had a talk about JIT last year. He has been making a change in his part stocking since. They have already ordered their next spring planting parts load and ordered 400 percent of what they used to order. Bulk discounts helped, and the new larger warehouse they have also. He ordered 200 percent of what he usually ordered last fall after harvest.


His independently financed and owned franchises do work with farmers who use manufacturer's lines of credit, but his organization is a cash business. The changes he has made in the last 12 months have resulted in 4 million dollars in increased parts inventory all paid for in cash. He was sitting at home Sunday wishing he had done the entire pre order for this year as the parts situation for many parts is getting absolutely critical. As of last night his inventory of parts was over 5 million dollars already received, and 8 million dollars in parts ordered, paid for and not yet received.

As to percentages, I do not know. I do know his customers span 5 states. I do know his front yard has 40 high end brand new combines parked in it all already sold waiting for harvest to get closer to deliver to the owners. I know his people work 7 days a week 12 hour days for planting and harvest but have lots of mid winter and mid summer company paid days off and festivals etc.
I know his parts load includes complete drop in diesel motors in the crate that can during harvest be installed and operational in less than 24 hours. I believe he said he has 40 just for combines, and others for tractors and equipment.

I do know that he also worries about the traveling harvesters ( contract harvest) that buy from him that can be as far away as California looking for a part. I know from the talk we had the other night that he is buying used equipment as far away as California and Washington state right now just for the parts.

We did discuss specific parts, but I don't have his permission to reveal his brand or those specifics because he is still trying to purchase and doesn't need the prices run up by speculators. I can say that his largest customers grow grains and beets not potatoes.

The comment I read about the processors was also on the mark. The problems are about to come home to roost in the "we don't need to stock these items, they can be delivered overnight" areas of not just ag machinery but possibly any manufacturing process. This is the systemic failure I was discussing in the doomers thread. This thread has always been about signs of the beginning of the break down of JIT distribution, not just retail stores.

Every time you find someone being told, we usually have that in stock, but we are sold out now and our re order is late arriving, you have before you a sign. For a neighborhood fix it man the cost of replacing JIT with warehousing is a problem solved by a small increase in cash investment passed immediately on to the end user. For a multi state equipment sales and repair facility the cost might run into millions and is not easily immediately passed on. For a manufacturing plant the costs might be devastating and cause irreparable damage even in a reasonably open economy, in time of loss of lines of credit, you can imagine.
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Re: Signs of the beginning of the breakdown of JIT distribution.

Unread postby copious.abundance » Mon 27 Jul 2009, 22:22:29

$this->bbcode_second_pass_quote('the48thronin', 'I') faked all the pictures too right?

Over the weekend I went to - either to browse or shop:

Fred Meyer (like a nice Target or Wal-Mart) a couple times
Nordstrom
Macy's
Borders
Safeway
Starbucks and Tully's (another coffee shop)
Also stopped in several smaller stores in the mall on Saturday

All was normal. The shelves were full. Some were borderline overflowing - the Fred Meyer in particular was having a "sidewalk sale," trying to get rid of stuff.

There are no signs anywhere of distribution problems, empty shelves, or anything of the like anywhere around me. This whole thread is but a doomer fantasy.
Stuff for doomers to contemplate:
http://peakoil.com/forums/post1190117.html#p1190117
http://peakoil.com/forums/post1193930.html#p1193930
http://peakoil.com/forums/post1206767.html#p1206767
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Re: Signs of the beginning of the breakdown of JIT distribution.

Unread postby JJ » Tue 28 Jul 2009, 07:58:47

This whole thread is but a doomer fantasy.

and the american way of life is non-negotiable.
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