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Keeping energy technology secret?

Discussions of conventional and alternative energy production technologies.

Re: Keeping energy technology secret?

Unread postby oilfreeandhappy » Mon 06 Feb 2006, 04:07:33

Toecutter,
Do you have a link for the following. I've found bits and pieces, but not the detail you have here. Thanks.
Jim
http://home.comcast.net/~oil_free_and_h ... tches.html

>In mass production, ECD Chairman Stemple, who formerly worked for General Motors, quoted mass production price of the vonic NiMH battery at $150/kWh storage in enough units for 20,000 cars per year. Cycle life is quoted at 1,750 cycles to full discharge, Southern California Edison has literally run millions of miles on fleet vehicles and had like 3 battery module failures out of all of those miles. EVs running NiMH batteries like the Toyota RAV4 EVs have had over 150,000 miles of use with no degredation in batteries yet. A 30 kWh pack using Stemple's figure, which would be good for about 150-200 miles range in a Ford Taurus-size car with clean Prius-like aerodynamics, would cost ~$4,500. 1,750 cycle life to full discharge(longer with shallower discharges more typical, as few drive 200 miles everyday on the same trip), you do the math. The batteries weren't perfect, as in hot weather they had massive problems with cooling while being charged or pushed under high current draws for racing, but it has not hindered the battery, either. Nickel is also getting more scarce and the environmental aspects of obtaining it shouldn't be ignored, but it can be argued that the matrerials cost is not the most expensive part of the battery, the computer system to manage it and the labor to build it are.

Chevron Texaco bought this patent from GM(who didn't want the EV to take off) and is practically sitting on it, restricting AH size of modules to keep it restricted to hybrid applications only. These batteries don't charge well in parallel, thus the AH size restriction keeps them out of long range EV application(A 600+ volt pack would not be practical), and even worse, Chevron charges over $1,000/kWh for this battery in the hybrids available, adding greatly to the cost premium.
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Re: Keeping energy technology secret?

Unread postby MonteQuest » Mon 06 Feb 2006, 04:32:08

$this->bbcode_second_pass_quote('Rich7', 'I') had a discussion about alternate energy sources with a person who didn't know much about peak oil. There defense about the lack of energy technology is that it would benefit the USA to keep their technology secret or classified so in an oil shortage or peak they could sell technology or resources to other countries and become even more of a superpower and control the price of energy. My question is do you think this could be a possibility?


No. How could you hide the infrastructure to use it?

We could develop fusion tommorrow and it would take 20 years for it to make even a small difference.

Same with nuclear. Build all the plants you want. No grid exists that is capable of handling it. Same can be said for new coal-fired plants too.

Too little, too late. A powerdown is the only option...after the resource wars, that is.

Besides, technology is only an energy transformer, not a source.
A Saudi saying, "My father rode a camel. I drive a car. My son flies a jet-plane. His son will ride a camel."
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Re: Keeping energy technology secret?

Unread postby Aedo » Mon 06 Feb 2006, 22:12:31

$this->bbcode_second_pass_quote('The_Toecutter', '
')
$this->bbcode_second_pass_quote('Z', 'T')his is the main drawback. The one that kills it, fast charging or not. You are essentially limited to the range of the car, and you need to refill every night, provided you have access to a mean of refill.


Most people have access to a means to refill at home in their garage.


"Most people in America", perhaps - not every country in the world has a garage for each car and street parking is common in old cities - living in London I was lucky if I could park within 5 minutes walk of my home.

Car companies are extremely risk averse and won't make something they are not 120% confident of selling - they still make mistakes though! - but if EVs were likely to make a profit why aren't the consumer electronic companies making them? Some of these companies are quite big enough not to be scared/bought off a potentially profitable product.
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Re: Keeping energy technology secret?

Unread postby Odin » Mon 13 Feb 2006, 00:22:57

Big corporations definitely supress technology and research. It's one of the reason corporate capitalism is a crap economic system, nothing matters except the almighty buck, if a pharmacutical company has a choice between developing a cure for a disease and a medicine that just mitigates the symptoms they'll go for the latter because the consumer will have to use more of it. Right-wingers like to say that capitalism promotes innovation, they forget that the form of capitalism they idealize has been distroyed by multinational corporations that have rigged the system to preserve the status quo by squashing small innovators and getting copyrights and patents that last for a rediculous amount of time.
"Peak oil is not an energy crisis. It is a liquid fuel crisis." -Starvid

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Re: Keeping energy technology secret?

Unread postby The_Toecutter » Sat 18 Feb 2006, 00:53:07

$this->bbcode_second_pass_quote('', 'O')kay, so it should be obvious now that EV’s are completely possible. So again I ask, why isn’t this technology being mass produced? Is it really as simple as auto manufacturers wanting more profit thanks to less reliable ICE’s which have more parts? This just seems far to simplistic an explanation, and if it were in fact the case, couldn’t the auto manufacturers simply raise to cost of ICE’s to factor in this apparent lost revenue?


If they raise the cost of ICE's to make up for lost revenue, it is logical to conclude even less ICEs would be bought because less potential buyers would be willing to pay that premium for an inferior technology. This probably wouldn't be a sustainable means to maintain profit, as the company would be making their cash cow even less desirable to consumers.

$this->bbcode_second_pass_quote('', 'I')s the issue lack of consumer interest? There certainly doesn’t appear to be a lack of consumers wanting to escape high gasoline prices.


I highly doubt it is lack of consumer interest.

See the following from 2000 for the state of California alone:

www.arb.ca.gov/board/mt/mt090800.txt

We just completed a study, The Current and Future Market for Electric Vehicles for the Electric Transportation Coalition. I will briefly present some key findings. Most importantly, our market research shows a strong market for electric vehicles in California right now. Our studies found that there are 150,000 to 225,000 consumers ready to buy EVs currently, and we estimate that there will be 12,000 to 24,000 fleet customers annually by 2003. Collectively, that dwarfs the State's estimated production requirement of about 22,000 vehicles for 2003. Our market research was performed by the Doring Company, one of the most respected and experienced companies doing retail and automotive research. The study surveyed 934 prospective new car buyers in California, plus or minus three percent. In the survey, we found that 33.4 percent of California new car buyers wanted to buy an EV for their next vehicle. Using very conservative methodology, which assumes an EV is not the only car in the household, that no household has more than one EV, that means 12 to 18 percent of the new car buyers annually would choose EVs. Those who wanted to buy EVs were aware of the range limitations of the vehicle but have said that they could live with a 60 to 80 mile range vehicle.

Also reported in the Wall Street Journal:

The Wall Street Journal, “Californians Show Potential Demand for Electric Cars”, by Jeffrey Ball, 09/05/2000, page B12

“The poll, conducted in July and designed and funded by California environmental groups, concludes consumers in the state would buy between 151,200 and 226,800 electric vehicles annually if they were "available at reasonable prices." That market would amount to between 12% and 18% of all new cars and light trucks sold each year in the state.”

Electric cars using NiMH and LiIon/LiPoly batteries have 3-4 times the range of lead acid equipped cars that go 60 to 80 miles per charge now.

Wonder what the market for a 200-300 mile range pure-electric midsize car that could seat 5 with design attention payed to aerodynamic efficiency, had about 110 horsepower at the motor, topped 100 mph and did 0-60 mph in 9 seconds would be, with say, a $20,000-25,000 price tag?

The Prius, a 55-60 mpg hybrid that still requires gasoline, cannot be plugged in, and is even slower than the above theoretical car is in that price range and Toyota cannot even keep up with demand. The market for the Prius in the U.S. is now ~100,000 cars per year and Toyota has recently(in the past few years) began to turn in profits on them.

$this->bbcode_second_pass_quote('', 'I')t does appear that for some reason, auto companies are in a sense keeping EV technology secret. Most people are simply not aware that EV’s are real and in many cases better then ICE’s. Earlier responses in this thread demonstrated that – even many peak oilers aren’t aware of EV’s, so how can the public at large be aware? It just seems like there is some barrier to certain technologies that present possible threats to income to the big players, and because of this they end up taking far too long to see the light of day.


The oil industry, at the heart of the peak oil crisis, also plays into this heavily. If we adopt solutions to a meaningful degree and reduce consumption before peak oil hits, prices and profits will plummet. Not good for the oil industry's bottom line. Further, with peak oil and rapidly increasing prices, the oil industry has the opportunity to pull in record profits, as even though the oil might get higher in demand and shorter in supply, it is not as proportionally expensive to extract and refine compared to pre peak as the amount that prices consumers pay rise. Profits go straight up, and is very evident with the profit spikes during Rita and Katrina.

http://futures.fxstreet.com/Futures/charts/futuresource/custom.asp?cID=FXSTREET&iFSsymbols=(28*HU)+(14*HO)-CL&iFScompareTo=&iFSperiod=D&iFSvminutes=&iFSchartsize=575x300&iFSbardensity=HIGH&iFSbartype=BAR&iFSstudies=&iFSohlc=true&action=chart

A peak oil crisis with people literally killing each other over the product and paying anything to attain it because society has been conditioned/coerced to rely on it with little alternatives offered to the public on a meaningful scale? An oil baron's wet dream...

It is no wonder that the oil industry lobied so hard to kill the electric vehicle in the 90s and early 2000s. Gasoline for private cars accounts for 40-45% of America's oil consumption! Or, basically, 10-11% of the world's total oil used is used exclusively to fuel America's auto fleet, not counting all the other autofleets of the rest of the first world countries. America's IC automobiles are perhaps the oil industry's single largest source of revenue and they are not likely going to be willing to let that fade away over the 15 year period it would take for the auto fleet to turn over. EV technology came in the late 90s, and we'd likely have turned over 1/4 of our autofleet had we acted.

$this->bbcode_second_pass_quote('', 'I')t’s not inconceivable that other potentially beneficial technologies have been developed but will not see the light of day for quite a while because they threaten certain interests.


And if there's a hell, I bet Satan's got a special place in hell just for the people that are vested in these interests, for it is those individuals that are sealing the fate of billions of people around the world, virtually garunteeing a hard crash and years of fascism and resource wars all so that they can maximize their bottom line at the expense of everyone else. This is sick.

$this->bbcode_second_pass_quote('', 'T')oecutter,
Do you have a link for the following. I've found bits and pieces, but not the detail you have here. Thanks.


Sure thing:

NiMH battery quoted at $150/kWh by Robert Stemple:

[url=solstice.crest.org/discussion/ev/199807/msg01023.html]solstice.crest.org/discussion/ev/199807/msg01023.html[/url]

Energy Conversion has been reasonably consistent in saying that the GM/Ovonic Troy Michigan NiMh plant is currently producing 4 to 5 EV packs (30kwh each in their parlance) per week. Taking that number and the text above one gets a different number: "200 EV's per year...$450/kwh". Another data point is from a slide Bob Stempel (ECD chairman) made in a presentation to investors in the fall of 1996, in which he tied price per kwh to volume.

Volume
packs
per
year $/kwh
10 8,000
100 5,000
350 2,000
1000 385
6500 300
20000 150

If the Fleets and Fuels text abovabove is accurate, then one can see the shape of the curve is beginning to change and they are no longer claiming $150/kwh in volumes of 20,000 packs per year. With people paying $130 to $150 (or more like us on the east coast) for Optima YT's at .78kwh each (65ah @ 12v) their price is $166 to $192 per kwh for less than half the energy density. (Yes, yes I know you Coloradoans pay less and some of you have blems, etc.) Whatever the number, GM/Ovonic continues to needlessly shroud themselves in a very porous secrecy. It has been widely posted on the 'net that they have a large plant, sized for better than 2500 vehicle packs per year, which is up and doing some production work now in Kettering Ohio (suburb of Dayton). Why the big secret? Who knows. If you believe their cycle life claims (I do) and feel the Fleets and Fuel numbers are accurate (I do) then the NIMh battery is beginning to come into the realm of buy-ability for all of us. Now they gotta make them.


NiMH battery cycle life 1,750 cycles and six module failures in 3 million miles of fleet use(check page 15, sorry about the module failure numbers, got them backwards):

http://64.233.179.104/search?q=cache:0ceCMkZ-nqIJ:www.team-fate.net/oldsite/reports/Tech%2520Report%2520as%2520Final%25205-1-01.pdf+%221,750+cycles%22+%22Ovonic%22&hl=en&gl=us&ct=clnk&cd=3&client=firefox-a

In Sequoia, the ICE buffers the battery system,
protecting it from dangerously deep discharges and
thermal stress. NiMH batteries are already highly
reliable. Southern California Edison reports only six
module replacements after three million miles for their
EV fleet. Analysis of existing battery life cycle data and consultation with industry experts indicates that mature
NiMH technology should withstand approximately 1750 full discharges to zero SOC with an annual life exceeding seven to ten years.The cycle life of NiMH batteries is highly dependent on energy
throughput. Discharging the pack to 50% between
charges will, at a minimum, double the cycle life.

Conservatively assuming a linear dependence of cycle
life on depth of discharge, the battery pack in Sequoia
would last for a minimum of (1750 cycles x 66
miles/cycle) 115,500 miles of all electric travel.
Constructing a rough estimate of total gasoline and
electric miles based NPTS data results in total vehicle
mileage of approximately 165,000 miles. This figure
exceeds the design life of some conventional vehicles,
so battery replacement is not considered in this cost
analysis.


The technical paper linked above with the plug-in hybrid SUV using NiMH also uses $250/kWh in mass production as an estimate and claims $200/kWh.

Toyota RAV4 breaks 100,000 mile battery life in 2002:

http://groups.yahoo.com/group/ETList/message/1325

I don't have the article off the top of my head at the moment, but some RAV4 EVs have broken 150,000 miles and still going strong.

There is also suspicion the packs in the RAV4s could last over 300,000 miles. No one's approached their end of life in the vehicles yet!

And finally, some reading on Chevron Texaco buying the Ovonic patent, ruthlessly protecting it and suing anyone that developed similar technology, and restricting the battery module amp hour size:

http://www.evworld.com/blogs/index.cfm?page=blogentry&authorid=51&blogid=104

$this->bbcode_second_pass_quote('', '"')Most people in America", perhaps - not every country in the world has a garage for each car and street parking is common in old cities - living in London I was lucky if I could park within 5 minutes walk of my home.

True, but even then they could still compose a very sizable percent of the auto market with 150+ mile range, let alone 200-300 miles. Lets say electrics were sold and captured 30% of the current market over a 15 year fleet replacement period. There goes 13-15% of oil consumption right then and there.

Even EVs capturing 10-15% of the market would be significant. Add that to perhaps a 50 mpg fleet fuel economy average mandate, which *is* possible without using hybrid technology OR downsizing cars OR downsizing engines, but achievable through optimized aerodynamics alone, and wider availability of mass transit in places where it is lacking to decrease car use by 1/3 or more, and PO could largely be delayed, if not solved should consumption be reduced enough to given enough time to allow altrnatives to fully scale up slowly over a 30-50 year period.

The only problem is, the 1990s was the time when the technology came, and was the time to get started on seriously ramping up renewables. The awareness of the problem has been around since the 70s, and even then we could have had 40-50 mpg midsize cars without underpowered engines. But the aquto industry dragged their feet kicking and screaming, with the oil industry crying fowl every time someone proposed increasing efficiency.

Now the cheap oil is running out.

$this->bbcode_second_pass_quote('', 'C')ar companies are extremely risk averse and won't make something they are not 120% confident of selling - they still make mistakes though! - but if EVs were likely to make a profit why aren't the consumer electronic companies making them? Some of these companies are quite big enough not to be scared/bought off a potentially profitable product.

I wouldn't be so sure about these companies not being capabler of scared/bought off. One very famous case was when General electric wanted to commercialize an electric car in the late 1960s. This was a 55 mph crusing speed car(with an alleged top speed of 80 mph, but not sustainable) with a 100 mile range that used zinc/magnesium-air batteries. Mind you, these chemistries aren't very powerful, with about 20 horsepower for every 1,000 pounds of battery, and they require reclaiming the spent material after each discharge(they are basically crude fuel cells that are far less expensive and have proven their viability in the early 1900s), but they've certainly been capable of powering a car for a long time and have extraordinary energy density compared to lead acid batteries. However, these metal air batteries are not plugin rechargable and need infrastructure specifically designed for them. Ralph Nader was into this case and it is well documented that GE was swayed by the auto and oil interests:

http://www.electrifyingtimes.com/GE_EV_hearings.html

55 mph and 100 miles range was certainly doable for an affordable price in the 60s without exotic technology, and GE was pressured not to go into making cars.

Also of note, in Michael Shnayerson's book, "The Car That Could: The Revolutionary Story Behind GM's EV1", it is documented that the oil industry strong armed Southern California Edison, who wanted to develop electric vehicle infrastructure in the state in the 1990s.

The Car That Could: The Inside Story of GM’s Revolutionary Electric Vehicle, by Michael Shnayerson, page 217 –“Baker met the press flanked by the heads of the Los Angeles Department of Water & Power and southern California Edison. The utilities would rewire drivers’ garages to accommodate chargers; they would help troubleshoot problems; already, they had begun building prototype charging stands and stations for the Los Angeles area. But even as GM reached out for their help in making PrEView a success, its lobbying money was spent to thwart the mandate that the utilities saw as their guarantee of an EV market. For Southern California Edison and the other investor-owned utilities, GM’s greater sin was in doing nothing to distance itself from the Oilies’ frontal attack on their bid to raise $630 million for EV infrastructure. Already, the Oilies has cowed the utilities into trimming their request to $425 million in a campaign of misleading print ads, op-ed pieces, and the like that seemed to sway public opinion. At an upcoming hearing before the Public Utilities Commission, the Oilies hoped to reduce that figure to zero. The carmakers had nothing to do with that campaign, they protested, and piously lamented the Oilies’ tendency to trash EV technology along with social policy. But as Richard Klimisch of the AMAA acknowledged, the interests of the Big Three and the Oilies were parallel. And as John White, a seasoned environmental lobbyist in Sacramento observed, it was hard enough fighting either the Oilies or the Big Three. Together, they were almost insuperable.”

The entrenched industries have a lot more power than people realize, and they will ruthlessly wield it to protect their status quo.
The unnecessary felling of a tree, perhaps the old growth of centuries, seems to me a crime little short of murder. ~Thomas Jefferson
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