by jeffvail » Fri 02 Sep 2005, 19:03:39
I live in Denver, and have been considering starting a "Beer Farm" somewhere within a few hours of here for several years now.
My plan is to make it a semi-commercial venture, along the lines of a micro, micro brewery. Probably 10 acres of barley, which can be dry-farmed out here as long as one is willing to accept decreased yields, and uses some reasonable swales and cover crops to help out (see Masanobu Fukuoka's "a natural way of farming"). Hops are a bit more difficult to dry farm here, but can be done with swales and other rainfall capture techniques--it doesn't take many hops, relative to the barley.
The largest issue that most people don't think of, necessary to go all the way through the beer-making process, is the malting of the grain. It isn't that difficult to convert an existing shed into a malt-house, or to build one specifically for this (my plan, straw bale & masonry stove for heating), but it may be difficult in an urban/suburban area, as you need to brown the just-sprouted grains by heating them, and this can produce a fair amount of smoke, especially for chocolate malts and the like. But it's certainly possible. I'm also interested in trying some barrel-fermented "real ales", a movement that is strong in the UK and growing in the US... really amazing taste.
Last problem is that I'll have a few thousand gallons of beer (if that's really a problem!). I've done some crude number crunching, and wholesale sales of bottled beer just doesn't make sense on this scale. Selling kegs to specialty retailers makes more sense, but clearly the best way to make this kind of venture actually profitable is to sell direct retail at festivals, even host my own oktoberfest celebration, etc. Sell a few thousand pints of beer at a couple of bucks a pop and you're doing OK. Of course, giving lots away, bartering it, etc. is a great option as well. And if things go downhill, Beer is a pretty fungible commodity to have on hand--serves many purposes.
Once you've got the barley malted, full mash brewing isn't really that difficult, but does require a bit more equipment than the standard home-brew kit. And with 10 acres of barley I'll need something a big bigger as well, even with batches spaced out over the year.