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THE US Refinery Thread (merged)

General discussions of the systemic, societal and civilisational effects of depletion.

Refinery Turns Unprofitable as Crude Rises

Unread postby pup55 » Thu 25 Oct 2007, 21:10:18

$this->bbcode_second_pass_quote('', 'O')ct. 25 (Bloomberg) -- Murphy Oil Corp., the U.S. oil producer and refiner that operates filling stations outside Wal- Mart stores, said its Meraux, Louisiana, refinery is operating at a loss after crude costs climbed to a record


Bloomberg

I just had a point to make on this: There have been several threads in the past week or two that have noted the fact that the price of unleaded has not skyrocketed to the same extent as the crude oil price (yet).

Here is an example of why this situation is temporary, and why eventually the situation will rectify itself.

If Murphy cannot make money with the current set of refinery economics, they will shut down, at least temporarily. We already know that the inventory situation in unleaded is approaching the minimum operable level.

This will naturally put upward pressure on the price of unleaded, and downward pressure on the crude price, since they won't be using any.

Eventually, the price of unleaded will rise to the point at which the refiners will make money. Alternately, the crude price will drift downward some. Either way, the current situation will not last for long.

p.s. at a crude price of 91, the wholesale unleaded price should be about $2.47, to make refinery margins in line with the 5-year average. The current NYMEX price is $2.24, so this situation will persist for a little while longer.
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Re: Refinery Turns Unprofitable as Crude Rises

Unread postby shortonoil » Thu 25 Oct 2007, 21:43:11

pup55 said:

$this->bbcode_second_pass_quote('', 'E')ventually, the price of unleaded will rise to the point at which the refiners will make money. Alternately, the crude price will drift downward some. Either way, the current situation will not last for long.


This also implies that unleaded production will not be high in the near future. Refineries are not going to optimize for unleaded if they are not making money on it. This bodes very badly for the 11/25/07 supply situation. Very very badly.

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Re: Refinery Turns Unprofitable as Crude Rises

Unread postby yesplease » Thu 25 Oct 2007, 22:04:41

$this->bbcode_second_pass_quote('pup55', 'p').s. at a crude price of 91, the wholesale unleaded price should be about $2.47, to make refinery margins in line with the 5-year average. The current NYMEX price is $2.24, so this situation will persist for a little while longer.
Is this linear wrt to crude oil prices? For instance, will $150/bbl result in ~$4/gal unleaded gas?
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Re: Refinery Turns Unprofitable as Crude Rises

Unread postby pup55 » Thu 25 Oct 2007, 22:11:53

$this->bbcode_second_pass_quote('', 'I')s this linear wrt to crude oil prices?


It is statistical, based on the past two years of comparisons between the WTI price and the wholesale unleaded price.

At $150 per barrel, the average unleaded price should be about $3.87. About 2/3 of the time it will range between $3.67 and $4.07, which is plus or minus one standard deviation.

It could spike higher or drop lower than that, of course, if the market gets really overheated like it did during Katrina.

Be sure to add 65-75 cents to the wholesale price to get the retail price in your area, to allow for taxes and distribution costs.

Edit:

changed "five years" to "two years" after reviewing my spreadsheet

Image

Here is a histogram of the refinery margins for the period between June 2005 and yesterday, based on weekly WTI and unleaded prices. The average is about 30 cents per gallon (you have to convert barrels to gallons for the crude oil by dividing by 42), with a standard deviation of 20 cents, but note that the distribution is not "normal", it is gaussian, which means that there is actually more risk on the upside. I should adjust my little spreadsheet to reflect this, but it will not make too much difference.

Most of the time, the refinery margin should fluctuate in this range, but it could, of course get a lot higher. It won't get much lower, though, because if it does, people like Murphy will shut down their refineries because they are not making any money.
Last edited by pup55 on Thu 25 Oct 2007, 22:34:36, edited 1 time in total.
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Re: Refinery Turns Unprofitable as Crude Rises

Unread postby frankthetank » Thu 25 Oct 2007, 22:18:43

Pup-

Is there government pressure on the oil companies to "deflate" the price of unleaded? This whole situation smells like a big stinky fish.
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Re: Refinery Turns Unprofitable as Crude Rises

Unread postby yesplease » Thu 25 Oct 2007, 22:24:05

$this->bbcode_second_pass_quote('pup55', 'B')e sure to add 65-75 cents to the wholesale price to get the retail price in your area, to allow for taxes and distribution costs.
It's closer to ~$1.50-2 for all taxes here, but still not too bad imo.
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Re: Refinery Turns Unprofitable as Crude Rises

Unread postby pup55 » Thu 25 Oct 2007, 23:13:49

$this->bbcode_second_pass_quote('', 'I')s there government pressure on the oil companies to "deflate" the price of unleaded?


I doubt it. I have repeatedly been on record as not believing the government is well enough organized to get much of a conspiracy together.

Unleaded is 50-plus cents higher than it was a year ago, as we pointed out to oiluber the other day. So it is not like the unleaded is "cheap" in and of itself.

I am inclined to agree with the people that say that there is a fear premium of some type because of this Turkey/Iraq/Iran stuff that is going on.

There are some fundamental issues, though: a potential issue with the UAE supply being redued temporarily due to some maintenance. Ccrude supplies in Europe are below the normal range for this time of year. Also, there is an issue with inventory in Cushing, related partly to the heavy/light situation, per Dantespeak's post the other day.

October OMR (ref page 31)

The US crude oil inventory is "near the upper end of the
average range for this time of year", according to the EIA this week, so nominally, at least in the US, there is some oil around.

So, there are some fundamental market issues, and also some fear issues, and there is no telling how much of the current crude oil prices are driven by which factor. But I still do not think the low refinery margins will last much longer. Something will have to "give".
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Re: Refinery Turns Unprofitable as Crude Rises

Unread postby Gazzatrone » Fri 26 Oct 2007, 09:22:16

Nice post Pup55.

This is exactly the stuff that I've believed will be a far more dangerous and insidious threat than price rise due to geo-political instability and OPEC murmurings etc.

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Re: Refinery Turns Unprofitable as Crude Rises

Unread postby Doly » Fri 26 Oct 2007, 09:54:28

Pup55, I'm afraid I don't get it.

Why are refinery margins so low? Because oil prices rise faster than they can put the price up? Or what else?
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Re: Refinery Turns Unprofitable as Crude Rises

Unread postby pup55 » Fri 26 Oct 2007, 12:07:40

$this->bbcode_second_pass_quote('', 'o')il prices rise faster than they can put the price up


It's mainly market driven. It is not uncommon for one of these markets to take off and leave the other in the dust.

Just last spring, it was the exact opposite. Toward the end of May, people got worried about not having enough gas on hand, and the wholesale unleaded price got to 2.31, but the crude price stayed relatively friendly at 63. The refinery margin was 80 cents. The wholesale unleaded price at that time should have been about $1.80. That situation corrected itself soon enough. The price of crude oil went up $10 in the next few weeks, and the unleaded price sort of stayed where it was, until it caught back up. Actually, the crude oil price continued its rally up until today.

Both markets face really short term supply and demand issues that are fairly independent of one another. Seasonally, this is traditionally a low gasoline demand period, so it is natural for it to be a litte softer anyway. However, if the pricing gets so far out of whack that people stop producing, the situation will correct itself again.
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Re: Refinery Turns Unprofitable as Crude Rises

Unread postby Rabbit » Sat 27 Oct 2007, 21:44:16

Here is a graph that shows the how the price of finished fuel and oil have been slowing diverging over the past 3 years. The difference seems to have started happing around December of 2005. The most dramatic changes have happened in just the past 6 months.

Image
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Re: Refinery Turns Unprofitable as Crude Rises

Unread postby Chuckmak » Sun 28 Oct 2007, 01:12:00

$this->bbcode_second_pass_quote('Rabbit', 'H')ere is a graph that shows the how the price of finished fuel and oil have been slowing diverging over the past 3 years. The difference seems to have started happing around December of 2005. The most dramatic changes have happened in just the past 6 months.

Image


yeah that's going to have to change soon. the margin is too small...refiners will have to jack up the price.
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Re: Refinery Turns Unprofitable as Crude Rises

Unread postby pup55 » Sun 28 Oct 2007, 09:32:20

Far be it from me, some guy on the internet, to nitpick, but a slightly better way to draw the graph might be to equalize the units at some point, so as to make the scale on both Y axes the same.

Image

It sort of illustrates the same point, the divergence between the oil price and the unleaded price, but everything is on the same scale and the axes are calibrated the same.

This graph might be even better:

Image

which is the difference between WTI and unleaded for the same period. If you were to do this graph for the period between 1996 and 2000, the margin might be 10 cents or less for most of it.

Anything less than about 10 cents/gallon, the refiner is just about losing money on the variable manufacturing cost, which is the labor and utilities it takes to run the reactor. At about 20 cents, maybe they break even economically, when you consider capital costs and interest expense, and enough profit to justify being in the business. Obviously, different refiners have different break even points, so the cost structure at Murphy Meraux might be about 20 cents, per the above article, and some of the big, well run, efficient refiners, if any exist, might be less than that.

What you can see for sure is that since early in 2004, this business has been really variable. They fatten up for awhile, and for some short periods, they have even gone negative.

But, what we are saying is that at some point, evidently starting about now, if the margins are not high enough, the refiners will shut down for awhile and do maintenance until the pricing gets better.

Another point is that the refinery margins need to be high enough, for long enough, to justify reinvestment and capacity expansion. We hear all the time that the last greenfield refinery in the US was built in 1976 or something. The reason is: the refinery economics need to be consistently strong enough to justify risking multiple billions of dollars to construct the unit. As it is, even in this regime of higher prices, the pricing is still not consistent enough to do this, rather than much safer investments that can return more money, such as high-tech companies, or some factory in China.

So, you get no new refineries. People might expand existing plants if the economics justify it, but in general it puts us in the terrible situation we are now in, with little or no spare capacity, and a collection of 40-plus year old refineries which fall apart every spring, trying to provide the nation with the unleaded it needs.
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Explosion Reported at Major US Refinery (Port Arthur)

Unread postby DantesPeak » Thu 08 Nov 2007, 11:20:21

$this->bbcode_second_pass_quote('', 'B')reaking News: Explosion, Fire Reported at Valero
November 8, 2007 - 8:05AM

Port Arthur police and fire are reporting an explosion and fire at the Valero Refinery.

Authorities say the fire and explosion occured at about 7:30 a.m. Thursday in a unit at the center of the plant. A witness reports seeing one unit engulfed in flames.

Port Arthur police chief Mark Blanton tells KFDM News he's been told there are no injuries reported.

Police are blocking an area near Highway 82 and Highway 73.

We have crews at the scene. Stay with KFDM News for the very latest.


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Re: Explosion Reported at Major US Refinery (Port Arthur)

Unread postby stu » Thu 08 Nov 2007, 11:31:23

Some background info.


http://en.wikipedia.org/wiki/Port_Arthur%2C_Texas

$this->bbcode_second_pass_quote('', 'A')fter decades of stagnation and neglect in the area economy, Port Arthur is in the early stages of an economic boom. Several large projects involving the energy infrastructure are underway or proposed, the two largest being the Golden Pass and Sabine Pass LNG terminals. These separate projects under construction in neighboring Sabine Pass have brought cumulative initial investments of $2 billion, and will employ thousands at peak construction.

Home to a large chunk of United States refining capacity, Port Arthur is now seeing renewed investment in several key installations. Motiva Enterprises is undertaking a major addition to its western Port Arthur refinery, expanding capacity to 600,000 barrels per day [2]. This $3.6 billion project is the largest US refinery expansion to occur in 30 years [3]. Premcor Refining recently completed a $775 million expansion of its petrochemical plant, and BASF/Fina commenced operations of a new $1.75 billion gasification and cogeneration unit on premises of it's current installation, which had just completed its own $1 billion upgrade.

port activity

Long past its heyday in the early 1900's, successive waves of economic recession have delivered a nearly vacant, boarded up, and sometimes dangerous central business district. The Hotel Sabine, the tallest building in Port Arthur, was abandoned and purchased by the city. An attempt to sell the building failed in 2005, with no interested buyers. Hurricane Rita struck a direct hit on the Proctor Street Seawall, and damaged many downtown businesses and homes. As economic activity picks up in the region, calls for downtown revitalization have been advanced [4][5]. The true center of commercial activity has gravitated towards the junction of US 69 and Texas 365, with larger white-collar businesses moving to downtown Beaumont. As of 2008, the last downtown banking establishment, Capital One will relocate to Texas 365, which coincides with the closing of the last pharmacy, Walgreens, and the last grocery store, Lucky 7. Several municipal and county offices have moved in to fill the void.

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Re: Explosion Reported at Major US Refinery (Port Arthur)

Unread postby pup55 » Thu 08 Nov 2007, 11:36:05

Ugh.

This is at least the seventh or eighth Valero-related refinery screwup since we started keeping track. I will have to go back and look at my records from the spring and summer for an accurate count.

At some point, it is a conscious management decision to run their plant in a certain way (cheap) and not do maintenance, and accept the consequences. BP is on this same program, if I am not mistaken.

They do not necessarily make up for it by having a lower refining margin, as we learned from the other thread.

I think they did inherit some older refineries, and perhaps this is an artifact of the industry in that with really erratic refining margins they cannot justify certain retrofits that might improve their reliability.

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Re: Explosion Reported at Major US Refinery (Port Arthur)

Unread postby Eli » Thu 08 Nov 2007, 11:41:11

I don't think that is it Pup the problem is they now do not ever have a chance to do what needs to be done to keep these plants safe.

The Chinese just came out yesterday and said that they would run more oil through their refineries and delay maintenance, all in an effort to keep up with supply. And of course there is higher price to be paid when working with heavy sulfur crude.

These plants just never can slow down now, we need the fuel.
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Re: Explosion Reported at Major US Refinery (Port Arthur)

Unread postby DantesPeak » Thu 08 Nov 2007, 11:45:50

$this->bbcode_second_pass_quote('Eli', '
')The Chinese just came out yesterday and said that they would run more oil through their refineries and delay maintenance, all in an effort to keep up with supply. And of course there is higher price to be paid when working with heavy sulfur crude.

These plants just never can slow down now, we need the fuel.


You may remember just over two years ago President Bush asked refineries to defer maintenence. We now see that decision in the longer term was counter-productive.

I strongly suspect that in an age of declining oil quality that China will experience the same results we have seen.

However as pup55 states, it also doesn't appear that refiners have a firm grip on knowing what to do with what they have and with dealing with changing oil quality. They are making adjustments, as indicated in stu's link, but not fast enough.
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Re: Explosion Reported at Major US Refinery (Port Arthur)

Unread postby DantesPeak » Thu 08 Nov 2007, 11:56:18

CNBC reports that the explosion was in the diesel cracker unit, and it appears to be confined to that area.
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Re: Explosion Reported at Major US Refinery (Port Arthur)

Unread postby Eli » Thu 08 Nov 2007, 12:00:39

Good I am glad we don't need any diesel fuel or heating oil.

Yeah, valid points and I would have phrased my statement because I know Pup knows exactly what is going on and was only making a different point.


And right on about China going through what we are now, it will be magnified however because of their growth rates.
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