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THE Energy Efficiency & Appliance Thread (merged)

How to save energy through both societal and individual actions.

Re: Most important household item: The fridge/freezer

Unread postby tsakach » Tue 30 Jan 2007, 04:08:48

$this->bbcode_second_pass_quote('gg3', 'R')e. the Coleman unit:
192 watt/hours per day = 70.08 KWH/year. That's pretty good if the main goal is to reduce absolute power consumption, for example in an off-grid situation where every watt saved is a major savings in cost of PV panels.


Exactly, not to mention needing fewer of the other PV system components like batteries for example. This unit was the only electric refrigration solution that would fit into a small energy budget where even the sunfrost unit consumed too many KWH/day.

$this->bbcode_second_pass_quote('gg3', 'A') cubic foot of storage is about equal to a milk crate. Not much but one can live with it.


Yes it is tiny, but adapting to this small size was surprisingly easy. It is immediately obvious that you won't be keeping things like half-eaten containers of kung pao chicken around for 5 months, or having several nearly empty containers of different salad dressings on hand.

One other nice design feature of the Coleman unit is a cold surface around the entire inner perimeter which allows you to pack it tightly. I repackage items before placing them in the unit and it is possible to store the equivalent amount of food as you might have in a 2-3 cubic foot unit.

The CFC compression cycle refrigeration technology we use today is over 70 years old, so advances in refrigeration technology like the free piston stirling cycle system are rare. This system is both highly efficient and does not require CFCs or other hazardous substances to operate. At the moment, it seems to be the most efficient refrigeration solution at this size.

Regarding the article Kat mentioned, I am working on a setup that uses the Coleman unit to maintain a volume of liquid coolant at 0F, which could then be circulated into a larger chest freezer. I obtained a chest freezer and have selected a relatively safe de-icing chemical to mix with water as the coolant.
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Re: Most important household item: The fridge/freezer

Unread postby dooberheim » Tue 30 Jan 2007, 17:56:01

tsakach, what is the capacity of the Coleman unit in Btu/hr or an equivalent measure? I'd be curious how large (or well insulated) of a freezer could be serviced by something like that, and how much thermal mass one would need to incorporate in the larger freezer to avoid large temperature fluctuations with a relatively empty compartment.

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Re: Most important household item: The fridge/freezer

Unread postby oowolf » Tue 30 Jan 2007, 19:58:51

I bought a used 12v RV "fridge/freezer" for 35$, It's only about 2 cubic feet--but I use it only for freezing meat--It will hold around 80 pounds--tightly packed. I have it "buried" under the floor of my cabin, where the ground stays cool all summer. I put 4 inches extra styrofoam around it but left an air gap to vent heat. I believe it draws like 130 watts, and I doubt it runs even an hour a day in summer--once the meat has cooled. It runs directly off the panels (I have 8 65 w Solarex); no need for a battery or even controller.

I have a springbox for cooling produce, milk, etc. It runs around 46-48 deg. Not great, but enough to keep milk 3 to 4 days.
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Re: Most important household item: The fridge/freezer

Unread postby tsakach » Wed 31 Jan 2007, 01:15:21

$this->bbcode_second_pass_quote('dooberheim', 't')sakach, what is the capacity of the Coleman unit in Btu/hr or an equivalent measure? I'd be curious how large (or well insulated) of a freezer could be serviced by something like that, and how much thermal mass one would need to incorporate in the larger freezer to avoid large temperature fluctuations with a relatively empty compartment.


Uh, ok sure, I will try to answer this, but please understand that I am not a refrigeration scientist.

The technical data and papers on the manufacturer's website describe performance of the FPSC as the difference between cold head and warm head temperatures. So the equivalent of a BTU/hour is described as a "lift" in thermal watts between the two heads. The following performance map is shown below for the unit optimized for use at room temperature:

Image

So, if I am interpreting this data correctly, at room temperature the unit is capable of "lifting" up to 120 thermal watts. Converting 120w to BTU/hour yields 409.5 BTU/hour (120w *3.412969 = 409.5)

Some of the papers also express the thermal loss of a cooling cabinet in watts, one example being an instantaneous loss of 23 watts which is well within the capabilities of the unit. So if you have an insulated cabinet of some arbitrary size with a thermal loss of 23 watts, according to the chart above, the unit would need to draw 13.5 electrical watts to compensate for this loss. This would translate to roughly 118kwh/year to maintain a mass at a constant temperature, excluding additional energy needed to cool down things that are added to the refrigerator.

I don't have any specifics at the moment on the potential size of cooled space or amount of thermal mass needed to maintain a constant temperature with the FPSC unit. It seems apparent that this unit is capable of cooling a larger space containing more thermal mass, but at this point I would prefer to construct a working model and test it.

The papers indicate that the Stirling cycle is more efficient than a compressor driven Rankine cycle, and is particularly suited for cooling something needing a small lift such as a super-insulated cabinet. But compared to a compressor driven Rankine cycle this cooling unit would be underpowered if you are constantly adding large masses to be cooled down. It would be comparable to a car with a small but efficient engine that accellerates slowly but is highly efficient at cruising speed.

Here is a link to technical papers on the FPSC:
FPSC technical papers

One interesting item I found is that an earlier version of the same cooling unit used in the Coleman refrigerator was used on the space shuttle for life science experiments. Here is an excerpt from a paper titled "Stirling Refrigerator for Space Shuttle Experiments":
$this->bbcode_second_pass_quote('', 'I')n October 1992 Martin Marietta Services was tasked by NASA's Life Sciences Projects Division at the Johnson Space Center to design and develop an Orbiter Refrigerator/Freezer (OR/F) based on a Stirling cycle cooler. OR/F's are used in the Shuttle mid-deck to store experiment samples, primarily blood and urine. The Stirling Orbiter Ref/Frzr (SOR/F) uses a horizontally opposed Stirling cooler designed by Sunpower, Inc. of Athens, OH. The cooler is lightweight and efficient, and uses helium as the working fluid instead of a CFC. A pair of acetone heat pipes is used to transfer heat from the cold volume to the cooler where it is rejected to cabin air. The heat pipes do not require a pump or electronics, which helps to keep the overall system simple and efficient. The heat pipes were developed by DTX/Thermacore, Inc. of Lancaster, PA. The SOR/F also utilizes a new insulation,precipitated silica. The improved insulation allows for a reduction in cooler size. The SOR/F has a total lift of greater than 85W (net lift 55W) at -22°C and uses 70W input power. Besides meeting its thermal specifications the SOR/F meets another primary design goal: it reduces acoustic noise. The unit has operated for over 600 hours and was flown successfully aboard STS-60, SpaceHab 2 in February 1994.
...
Suffice it to say that in its ideal form, the Stirling cycle has the highest possible efficiency of any thermodynamic cycle. The particular configuration used here (Figure 1) is an opposed free-piston machine which offers advantages in reliability, quietness of operation and simple capacity modulation. This machine is a modification of the Sunpower Minicooler originally developed for cooling electronics (5).
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Re: Most important household item: The fridge/freezer

Unread postby gg3 » Thu 01 Feb 2007, 07:15:21

Looks like oowolf scores a victory in the "cold war":-)

47.45 KWH/year.

That works for any case where you can do custom design & implementation. What I'm trying to achieve is something that works as an off-the-shelf product. These are two entirely different sets of needs, but the former certainly informs the latter.

Re. using the Coleman unit to cool a larger container: Probably won't work, and will run the Sterling constantly to the point where it fails early. I wouldn't suggest it. The Coleman unit is already a good off-the-shelf solution where someone can limit their refrigeration needs to a few key items.
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Re: Most important household item: The fridge/freezer

Unread postby ChumpusRex2 » Thu 01 Feb 2007, 14:04:31

$this->bbcode_second_pass_quote('gg3', '
')What's the make & model number of your unit? Is it a combined fridge/freezer? If so, what's the capacity of the freezer section?

Your figures add up to about 146 KWH/year. That's damn good. How are you taking your measurements?


The fridge is a whirlpool unit. Not sure of the model number - it is an under counter unit that came with my flat.

I've measured the energy consumption using a plug-in energy meter (rather like the Kill-a-watt). Admittedly, I've only done the measurements for a couple of weeks, during the Winter when it's cold. So the consumption may be higher in Summer.

No freezer section - it's just a fridge. I think that adding a freezer section to a fridge is a bad idea generally - reduced efficiency, uneven temperature distribtion, poor freezing performance
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Re: Most important household item: The fridge/freezer

Unread postby tsakach » Thu 01 Feb 2007, 15:30:14

$this->bbcode_second_pass_quote('gg3', 'R')e. using the Coleman unit to cool a larger container: Probably won't work, and will run the Sterling constantly to the point where it fails early.

The key here is matching the thermal loss of the insulated cabinet to the cooling device. If you are able to keep the thermal loss of the insulated cabinet to something like 23w, then this cooler would have no problems maintaining a constant temperature. Some of the technical papers describe how this same M100 cooling device was used to cool larger cabinets that are better insulated than the Coleman.

Since it runs constantly anyway regardless of the lift level, operating it at higher levels might not reduce the life of the unit. The piston floats in a gas so there is no friction between moving parts.

The most cost effective way of improving efficiency has been mentioned by already oowolf: take a refrigerator and insulate the shit out it. The heat sink on the back of compressor refrigerators tends to be placed in small spaces against the wall, creating an envelope of heat around the refrigerator. It would be better to move a refrigerator to a place with good air circulation around the heat sink, and glue several layers of flexible polyurethane or some type of insulation to the cabinet. You could also put a few layers of aluminum foil on the between the back of the unit and the heat sink to reflect the heat away from the refrigerator.
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Re: Most important household item: The fridge/freezer

Unread postby dooberheim » Fri 02 Feb 2007, 15:00:02

$this->bbcode_second_pass_quote('tsakach', '')$this->bbcode_second_pass_quote('dooberheim', 't')sakach, what is the capacity of the Coleman unit in Btu/hr or an equivalent measure? I'd be curious how large (or well insulated) of a freezer could be serviced by something like that, and how much thermal mass one would need to incorporate in the larger freezer to avoid large temperature fluctuations with a relatively empty compartment.


$this->bbcode_second_pass_quote('', 'U')h, ok sure, I will try to answer this, but please understand that I am not a refrigeration scientist.

The technical data and papers on the manufacturer's website describe performance of the FPSC as the difference between cold head and warm head temperatures. So the equivalent of a BTU/hour is described as a "lift" in thermal watts between the two heads. The following performance map is shown below for the unit optimized for use at room temperature:

Image

So, if I am interpreting this data correctly, at room temperature the unit is capable of "lifting" up to 120 thermal watts. Converting 120w to BTU/hour yields 409.5 BTU/hour (120w *3.412969 = 409.5)


I read the graph the same way. As a freezer, you'd be looking at the -23 line, so it would lift 40 watts or about 130 Btu/hr.

A small (3-6 cf) refrigerator might have a cooling capacity of 800 btu/hr, so I'd think the unit would cool a larger box also. Insulation, insulation insulation....

$this->bbcode_second_pass_quote('', 'S')ome of the papers also express the thermal loss of a cooling cabinet in watts, one example being an instantaneous loss of 23 watts which is well within the capabilities of the unit. So if you have an insulated cabinet of some arbitrary size with a thermal loss of 23 watts, according to the chart above, the unit would need to draw 13.5 electrical watts to compensate for this loss. This would translate to roughly 118kwh/year to maintain a mass at a constant temperature, excluding additional energy needed to cool down things that are added to the refrigerator.

I don't have any specifics at the moment on the potential size of cooled space or amount of thermal mass needed to maintain a constant temperature with the FPSC unit. It seems apparent that this unit is capable of cooling a larger space containing more thermal mass, but at this point I would prefer to construct a working model and test it.


You might want to have the cooling tubes from the Coleman freeze a container of ice (or brine, depending on the temperature you want to maintain) that keeps the rest of the container cool. The ice (or stored frozen food in the case of a freezer) will act as a good temperature buffer by phase change.
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Re: High Efficiency Washing Machines

Unread postby dauterman » Tue 15 May 2007, 20:53:21

Hi,

I have been looking for a new washing machine and spent a long time on the internet searching for efficiency numbers. The best site for finding efficiency info is the Energy Star site. ENERGY STAR is a joint program of the U.S. Environmental Protection Agency and the U.S. Department of Energy so I figure their numbers are half-way reliable :):):) or at least they are not trying to push one particular product. Their site:

http://www.energystar.gov/index.cfm?fus ... ducts_html

The explanation for all these numbers can be found at:

http://www.energystar.gov/index.cfm?c=c ... es_washers

Energy Factor

Energy Factor is a metric that was previously used to compare relative efficiencies of clothes washers. The higher the Energy Factor is, the more efficient the clothes washer is. For clothes washers, Energy Factor is calculated using the following formula:

Energy Factor = 392 x Volume (ft³)/Annual Energy Usage (kWh)

The Modified Energy Factor (MEF) measures the energy used during the washing process, including machine energy, water heating energy, and dryer energy. The higher the MEF, the more efficient the clothes washer is.

Water Factor - The Water Factor is a the number of gallons per cycle per cubic foot that the clothes washer uses. The lower the water factor, the more efficient the washer is. So, if a clothes washer uses 30 gallons per cycle and has a tub volume of 3.0 cubic feet, then the water factor is 10.0.

Currently, all ENERGY STAR qualified clothes washers must have a minimum MEF of 1.72 and a water factor of 8.0.

***************************************

So I went wading through the numbers. It look like the efficient washing machines can be grouped into two groups:

GROUP 1 - These have low tub volume and low KWH/Yr, but ther energy efficiency is only in the 60% range. Examples:

Bosch WFL2090UC Axxis 1.85 121 2.03 1.26 61%
Crosley CFW2000F 2.65 126 1.97 1.26 57%
Frigidaire FTF530F 2.65 126 1.97 1.26 57%
General Electric WBVH5100H 3.11 120 2.09 1.26 66%
Miele W1113 Touchtronic Series 1.73 113 2.11 1.26 67%

GROUP 2 - These have larger tub volumes, use more KWH/Yr, but have a much higher efficiency, sometimes in excess of 100%. Examples:

Siemens WFXD5201UC 3.31 182 2.57 1.26 104%
Whirlpool LHW0050** 2.46 212 2.79 1.26 121%

My first thought when I saw this is that it is impossible for a washer to have greater than 100% efficiency (i.e. it is against the second law of thermodynamics) and that the numbers must be off.

On looking over the info more, it seems that the overall efficicency numbers are based on both the washing and drying. Drying is much more energy intensive due to the large latent heat of evaporation of water. So the way the GROUP 2 washers work is to spin the closes so hard in the final spin cycle (usually going at 1200 RPM) that the clothes come out of the washer much more dry than a GROUP 1 washer (these only spin at about 800 to 1000 RPM and don't get out as much water from the clothes).

So the GROUP 2 washers take more KWH/Yr in the wash phase, but if you are using a clothes dryer (as opposed to hanging the clothes on a clothesline) you will save more energy in the drying phase than is used to spin the clothes in the washer. Remember that the energy used to mechanically remove water from clothes is much less than the latent heat of evaporation of water.

Just my 2 cents worth.
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Re: High Efficiency Washing Machines

Unread postby SolarDave » Tue 15 May 2007, 21:39:33

$this->bbcode_second_pass_quote('gg3', '
')What I'd like to see here, are results from other folks using a Kill-A-Watt meter to measure the power consumption of their own washers (and other appliances), and specifying the settings they are using (e.g. wash cycle options).


Info here:

Washing Machine Power Measurement
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Re: High Efficiency Washing Machines

Unread postby gg3 » Wed 16 May 2007, 11:11:15

Good stuff, SolarDave. 140 watt-hours, or 0.14 KWH per load. Question is, how many pounds of dry clothes went into that load? I'm going to guess about 8 lbs, which would be about 0.02 KWH/lb., which is quite good. (My twin tub washer uses about 0.01 KWH/lb., and you can't get any lower than that except to use all hand power.)

Now the guy in the article discusses a hypothetical pedal powered dryer, but that's not quite the right approach to take. Start with a hand-cranked wringer and a clothes line. When it's raining, use an indoor clothes line. Tumbling the load just causes premature wear on fabrics anyway (the lint in the dryer).

Another possible approach is to use pedal power for the wash portion of the cycle, a hand-cranked wringer to get the suds out between wash and rinse, and electricity to power a highspeed final spin in a separate spin-dryer (see also Spin-X for an example).

One last item: 20 minutes of soak before the agitation starts, considerably reduces the amount of agitation needed.

---

The truly difficult item to solve isn't laundry, but cooking: how to produce all that heat in a controlled manner without gobbling up every available piece of wood as fuel. Solar ovens are part of the solution, but what is also needed is an indoor replacement for the stove burner.
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Re: High Efficiency Washing Machines

Unread postby dauterman » Wed 16 May 2007, 19:24:17

Hi,

I found another list of the most efficienct washing machines. This one is from The American Council for an Energy-Efficient Economy:

http://www.aceee.org/consumerguide/clotheswashers.pdf

This is from 2005 and they plan to update it in Fall, 2007 to include newer models. As of the 2005 issue of this report they list the most energy and water efficient washers in descending order as:

Whirlpool LHW0050
Eurotech EWF272EL
Asko W6461
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Re: High Efficiency Washing Machines

Unread postby Curator » Thu 17 May 2007, 22:55:52

$this->bbcode_second_pass_quote('gg3', 'A')nother possible approach is to use pedal power for the wash portion of the cycle, a hand-cranked wringer to get the suds out between wash and rinse, and electricity to power a highspeed final spin in a separate spin-dryer (see also Spin-X for an example).


When I lived in India, where electricity is expensive (and unreliable), our flat had an energy-efficient washing machine and a spin dryer of the kind you speak, which was basically a big electric salad spinner. It effectively removed a HUGE amount of the water in the clothes, so that, even in the 80%-100% Bangalore humidity, clothes would dry on the line in a couple of hours. Is there a reason those puppies have to be electric? My hand-pump salad spinner gets going pretty fast.

---

$this->bbcode_second_pass_quote('gg3', 'T')he truly difficult item to solve isn't laundry, but cooking: how to produce all that heat in a controlled manner without gobbling up every available piece of wood as fuel. Solar ovens are part of the solution, but what is also needed is an indoor replacement for the stove burner.


I can't figure out what you mean by "an indoor replacement for the stove burner." Do you mean an indoor version of a super-high-efficiency backpacking stove, like the kind that run on a single AA battery and horse dung? (steam_cannon would approve.)
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Re: High Efficiency Washing Machines

Unread postby tambayo » Sat 19 May 2007, 16:20:21

$this->bbcode_second_pass_quote('Pops', '')$this->bbcode_second_pass_quote('gg3', 'D')etergent left in clothes: classic symptom of using too much detergent. With front loaders, you use *much less* detergent than with top loaders.


I wondered about that but didn't ask - if they use much less water so it follows you need much less soap.


Also add a bit of cleaning vinegar too the last rinse water. It breaks down the soap and acts as a mild fabric softner.
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My next project, a super efficient fridge

Unread postby mistel » Thu 19 Jul 2007, 14:34:59

I saw this

http://mtbest.net/chest_fridge.pdf

and thought I had to make one. It is a super efficient fridge that is made out of a chest freezer. I am slowly easing my wife into the idea. I bought a "kill a watt" so I can show how inefficient our current new fridge is.

The article says it best, but it really bothers me how poorly designed current fridges are, even Sunfrost fridges, that supposedly are energy efficient fridges.

Yes, I will have to move a few cabinets around and it will look ugly, but I think it will be worth it.

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Re: My next project, a super efficient fridge

Unread postby frankthetank » Thu 19 Jul 2007, 14:40:36

This has been discussed before here and on other forums. Its a sweet setup. I would be doing this right now, but my wife doesn't like going into the basement for food! (thats where i have a chest freezer). You can buy one of the smaller Haier freezers for around 100bucks and modify away. Very cheap to run. We have a very efficient refrigerator (new) and it still runs all the time in this midwest heat (house temp around 78F).
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Re: My next project, a super efficient fridge

Unread postby Pops » Thu 19 Jul 2007, 15:11:16

One of the cheapest was to improve the efficiency of a fridge or freezer is to ad thermal mass. Simply fill up as much unused space as you can with milk jugs or plastic pop bottles full of water.

Every time you open the door of an upright fridge the heavier cold air falls out and the warm moist air that enters needs to be cooled even a chest freezer loses some of the cold air.

Since the ice doesn’t fall out the door the amount of air the jug displaces doesn’t need re-chilling.

I still have plans in my head to increase the insulation of our 2 freezers by first building a rigid insulation board box around them and second building a vent to the condenser to open air. Doesn’t make much sense to take the heat out of the freezer and pump it into the room to be reabsorbed….

In the kitchen remodel I am cutting a vent to the crawlspace in the fridge nook and using a gasket in the opening for the fridge. In the summer the heat will be vented out and in the winter the heat will be vented inside.
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Re: My next project, a super efficient fridge

Unread postby strider3700 » Thu 19 Jul 2007, 15:19:53

You have to watch some of the new chest freezers don't have external coils so you can't wrap the entire freezer in insulation since they need to expel the heat out of the back. It's a real tick off on my new/old freezer because I'd put it in an insulated box of I had my choice.
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Re: My next project, a super efficient fridge

Unread postby TommyJefferson » Thu 19 Jul 2007, 15:28:34

Cool. I'd not see that.
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Re: My next project, a super efficient fridge

Unread postby Pops » Thu 19 Jul 2007, 16:26:58

$this->bbcode_second_pass_quote('strider3700', 'Y')ou have to watch some of the new chest freezers don't have external coils so you can't wrap the entire freezer in insulation since they need to expel the heat out of the back. It's a real tick off on my new/old freezer because I'd put it in an insulated box of I had my choice.

Both of ours are pretty new and have this tiny little grate for outflow, the box would probably not be so airtight to not allow makeup air to enter.

What I am thinking anyway setting here and not doing it.
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