by The_Toecutter » Thu 12 Oct 2006, 21:17:19
$this->bbcode_second_pass_quote('', 'W')hat I see as one of the downsides to EV's is the eventual replacement cost of the batter pack. Generally (4?) years is what I have heard and I would think it could be even sooner given daily commuting. Then you are looking at a high replacement cost for the whole pack. Perhaps if these were widely available some sort of small payment system with dealers could be done to minimize the hit.
a) Battery life depends on the chemistry. Nickel based batteries can have a shelf life in decades, while a lead acid or Li Ion pack won't give you much more than 5-7 years if properly cared for, less if not properly cared for.
b) Battery cost depends on production volume relative to automobile needs. Currently, Li Ion are ~$500-700/kWh, but if produced in automotive volume, AC Propulsion claims it would drop to $250/kWh. Large size NiMH would have been $150/kWh in volume for 20,000 cars per year in the 1990s according to Robert Stemple, chairman of Energy Conversion Devices, and today, UC Davis claims ~$220/kWh in same volume, but without this volume and with Chevron Texaco sitting on the Ovonic patent, they are at ~$1,000/kWh today.
The 26 kWh NiMH pack used in the Toyota RAV4 EV cost around $20,000. This battery pack price is due to it being hand built. It has proven a longevity of at minimum 150,000 miles in real world applications, but no one knows just how much longer they will last. In mass production for automotive volume, this pack would be more closer to $6,000-8,000. Cobasys quotes a conservative 1,200 cycles to 80% discharge, while UC Davis quotes a more optimistic 1,750 cycles to 100% discharge given Southern California Edison's study of NiMH in fleet use. However, Chevron prevents large AH NiMH from ever being produced. Do a little math on theoretical cost per mile of say, a 40 kWh NiMH pack in a car with 200 miles range. It's depressing given that this option is being denied. You'd almost have to give gasoline away for free for a gasoline powered car to break even in operating cost with an electric using this battery, under the condition of mass production for automotive volume.
Tesla warrantees its Li Ion pack to 100,000 miles. The ONLY way it will ever last that long is if Tesla's cooling system and BMS is as good as they claim. Since about 40% of their development costs went on managing 7,000 individual batteries, and given AC Propulsion's previous successes with this battery, I'm inclined to believe they can achieve that. Li Ion allows about 400-500 cycles to 100% discharge. Do the math for a 250 mile range car. Then factor in if properly managed by computer, a Li Ion battery pack will lose 2-4% of capacity per year.
Hobbyists driving around in EVs with lead acid batteries would see cost parity with their gasoline counterparts around $1.00-1.50/gallon. Basically, a $800-$1,200 flooded lead acid battery pack will last ~15,000-30,000 miles, and a properly sized and managed AGM battery pack costing ~$2,000-$2,500 will last in theory 20,000-50,000 miles. However, most hobbyists ignore battery regulation and proper charging algorithm if using AGM batteries, and this greatly shortens their life to around 10,000-20,000 miles, making cost parity with gasoline cars well over $3.00/gallon. Those that do pay attention to this issue with AGMs get excellent life out of them. John Wayland's AGM pack in his electric Datsun 1200 has lasted a decade, while John Brian's AGM pack in his electric Karmen Ghia around 8 years.
Basically, if mass produced for automotive volume, NiMH would allow cost parity with gasoline cars well under $.60-1.00/gallon, while Li Ion around $2.50-3.00/gallon, factoring in electricity costs, maintenance, periodic battery replacement, ect.
The unnecessary felling of a tree, perhaps the old growth of centuries, seems to me a crime little short of murder. ~Thomas Jefferson