by gg3 » Sun 18 Jun 2006, 04:02:26
I've been working on this issue this year, and will have a commercial product available soon (and will buy ad space on this site for it). Until then, here's some of what I found:
Older conventional fridges typically consume 1200 to 1800 KWH/year, sometimes more if they aren't maintained properly or have mechanical problems.
Newer conventional fridges typically consume about 600 KWH/year, which is an obvious improvement.
Small fridges (e.g. "dormitory-size" models) consume nearly as much power as large ones, so an "RV-size" fridge may not be as much of an advantage as it seems.
The best-practice conventional fridge is made by Sanyo, in the range of 8 to 10 cubic feet (apartment size). This is rated at 331 KWH/year, i.e. half the power consumption of your typical large household fridge. The advantage is only partially due to the smaller size; the rest is probably due to insulation, choice of compressor motor, and other design factors.
The "gold standard" is Sun Frost, which claims to use only 110 KWH/year, but costs about $2,500. However, there is apparently some controversy about Sun Frost, and there is a web page that goes into some detail on criticism of Sun Frost's power consumption claims and overall quality of workmanship. In fact, given the cost of Sun Frost, it turns out to have a much higher total cost of ownership than the Sanyo unit mentioned above, even over a 20-year time period with electricity at the relatively high cost of 30-cents/KWH.
The SunDanzer unit is a refrigerator, and does not have a freezer compartment. Presumably you'd buy two units and use them together, in which case power consumption will be proportionally higher (as with our units; see below).
The unit we are planning to produce is also based on the top-loading design, as with the SunDanzer and that Australian guy's home-built unit. We will also be modifying brand-name units for the purpose, and they will run on 120 volts AC rather than on DC (though I suppose we could build a DC version later...). The modifications required for this are neither obvious nor trivial, so it's not something the average person is going to be able to do for themselves.
We anticipate power consumption of about 40 KWH/year for the refrigerator component, and about 120 KWH/year for the freezer component: half the power consumption of the best-practice Sanyo, and not much more than the high-cost Sun Frost, for a retail price (for a full refrigerator/freezer combo) of about half of Sun Frost. (This isn't free advertising; it's not ready for sale yet!:-)
Meanwhile, if you want to improve efficiency of a conventional fridge:
Keep the radiator coils clean. Vacuum them regularly, dust acts as an insulator and seriously reduces efficiency. On the other hand, your vacuum may use from 800 to 1200 watts, so perhaps the thing to do is dust them with a feather duster and then wipe them with a sponge dampened with some mildly soapy water.
Assure adequate air circulation around the coils. Minimum 6" clearance to the wall behind the fridge; ideally allow 12". If you can't do that, a computer fan and a piece of flexible dryer duct can at least get more air back there, and can be worth about a 10% improvement in efficiency.
Keep the seals clean. Dust and dirt can build up on the door seal and the area it seals to. Wipe this down regularly with a damp sponge using mildly soapy water. Best to do it whenever you're defrosting, since you'll have the doors open and the unit unplugged during those times anyway.
Frost-free models consume a lot more power than the conventional types that you have to defrost.
If you have empty space in the fridge, fill it up with bottles of water (e.g. empty milk, juice, or soda bottles, washed thoroughly and then refilled with tap water). These will provide thermal mass and minimize the amount of air in the cabinet. Cold air sloshing onto the floor whenever you open the door, costs about half of your energy consumption for a fridge, so replacing the air with something that doesn't slosh onto the floor (e.g. bottles of water) will always help.
For the freezer, fill up the empty space with those blue ice-packs. These are designed to deal with the expansion/contraction issues, i.e. compared to bottles of water. But if you must use bottles of water, fill them no more than 2/3 full, squeeze them slightly to get rid of excess air before screwing the lids on, and lay them down on their sides. The water will expand as it freezes, and the extra space in the bottle is needed to allow room for this, otherwise the bottle will burst. (In fact the expansion itself does not require all of that extra space; but when the water is partially frozen, the extra space is needed for chunks of ice to move freely, otherwise they might jam up a smaller area and the bottle might still split open.)
Re. the 21st century & powerdown: Food refrigeration is not only a matter of convenience, but also of preventing potentially fatal disease from improperly stored food. If you want to get away from refrigeration altogether, you need to do all the upstream & downstream items about modifying your diet so you do not need to keep perishable items on hand long enough to spoil, and also so you do not need to store leftovers. This can be particularly difficult with regard to meat and dairy products.
Tribal hunter/gatherer cultures typically used up the majority of meat from a hunt at one time by sharing it among many families, and then smoking or drying the rest as a means of preserving it for storage. This is completely outside my area of competence, though another member of our community planning group (Itch, on this site) has been doing serious research in this area including hands-on experimentation.
Another solution for intentional communities is to have central refrigeration for perishables, in a community kitchen with adjacent dining room. Private homes would not have refrigerators of their own, and individuals would go to the communal dining hall for most meals particularly where perishables were involved. The large central refrigeration can be built using commercial-grade components and a super-insulated room or large closet. Overt power consumption for this would appear high, but in fact is considerably lower than the combined total if each household had its own fridge.