by kublikhan » Sat 11 Aug 2012, 18:14:45
No, either ethane or naphtha can be used as a feedstock for the petrochemical industry. They are interchangeable. You might have to retool or rebuild the plant to switch to a different feedstock, but the end product produced is the same. Natural gas rich regions, such as North America and the Middle East, tend to use ethane. Natural Gas poor regions, such as Europe, tend to use naphtha. Ethane is harder to ship across the ocean. So importers primarily use naphtha. However with the recent abundance of NGLs in North America, ethane has gotten much cheaper than it has been historically. Because of this, the petrochemical industry in North America has a clear price advantage. Russia looks set to build an ethane->ethylene plant as well so they won't have to import ethylene anymore. Infact the naphtha crackers in Europe may eventually shut down because of the high cost of naphtha. Here's another article discussing the situation if you are interested. I don't agree with their predictions on where the price of oil is heading, but it gives some background on the ethane/naphtha situation in various regions.
$this->bbcode_second_pass_quote('', 'W')ith petrochemical production reliant on an expensive feedstock, Europe's industry fights to be competitive
Because its production facilities are mainly based on naphtha feedstocks, it is predicted that Western Europe's petrochemical industry will struggle to compete with its counterpart in North America, which is bolstered by a significant ethane advantage.
North America has always had greater access to natural gas reserves than Europe, providing its industry with cost-competitive ethane. Natural gas in the US has become increasingly available, and according to Joe Pilaro, president of US-based petrochemical consultancy BRAE Partners, "we are just beginning to access the natural gas in shale," which is primarily wet gas - also called gas liquids - and suitable for ethane extraction.
The US will remain long on natural gas "for a very long time - 100 years. I don't see any change in the dynamics" between the US and Europe, says Pilaro. "Europe is always going to be at a disadvantage [and] has had a competitive disadvantage since forever. That is why the US was, at one point, exporting roughly 10% of ethylene derivatives to Europe."
From 1986 to 2003, there was no cost advantage between ethane and naphtha - and while Saudi ethane may have been cheaper, the logistics of transportation only raised its cost. "It's only in the past five or six years that we have seen potentially a major differential open up between ethane prices and naphtha," says Paul Hodges, chairman of UK-based consultancy International eChem.
CLEAR DIVERGENCE
But there has been a "very clear divergence" in ethane and naphtha prices in the past few years, with naphtha prices at a 117.8 cent/gal premium to ethane versus a 20-year average of 42.3 cents/gal, notes Hassan Ahmed, cofounder of US-based financial research firm Alembic Global Advisors.
Availability is a primary consideration for feedstock selection on a global basis, Ahmed points out. "In the Middle East, ethane crackers are dominant because suppliers have made ethane readily available from abundant natural gas supplies." However, he notes, naphtha is more economical to ship than other feedstock options, such as ethane and propane, "so naphtha is the most logical feedstock for importing regions." Meanwhile, an ethane cracker "will probably not be built in Europe," says Pilaro.
The divergence in pricing between naphtha and ethane is "not surprising as the crude oil market is a global one while natural gas still remains a local market with pricing dictated by regional supply/demand fundamentals," says Ahmed.
It will take a long time to happen, but Pilaro hypothesizes that eventually "the European producers with naphtha plants are going to go out of the derivatives business" because of cost. "The highest cost plant goes first," he says. The European petrochemical industry needs to be more competitive, agrees Hodges: "You need to weed out the crackers that aren't as efficient anymore."
With a developing surplus of shale gas and NGLs, and the interchangeability of feedstocks, "this is another nail in the coffin of the argument that says the only way for crude oil prices to go is up," he says.
Europe's petrochemical industry reliant on naphtha, remains at a disadvantage
The oil barrel is half-full.